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High-strength gray cast iron modifier and modification treatment process thereof

A technology of modification treatment and modification agent, which is applied in the field of high-strength gray cast iron modification agent and new modification agent, and achieves significant economic benefits.

Active Publication Date: 2013-10-30
JILIN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the highest tensile strength of a standard test bar with a diameter of 30 mm and a length of 280 mm cast in a green sand mold of micro-alloyed gray cast iron reported in the world is 395 MPa. For details, see the invention patent "Micro-alloyed high Strength gray cast iron" (patent number: 2005100168785), has not yet reached above 400 MPa

Method used

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  • High-strength gray cast iron modifier and modification treatment process thereof
  • High-strength gray cast iron modifier and modification treatment process thereof
  • High-strength gray cast iron modifier and modification treatment process thereof

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Embodiment 1

[0023] The modification process of the modification agent of the present invention adopts the pouring method in the cast iron ladle: the modification agent is put into the bottom of the gray cast iron ladle, and when the gray cast iron (C: 2.92~3.48; Si: 1.52~2.46) melted in the cupola or electric furnace ; Mn: 0.22~0.78; P: 0.011~0.048; S: 0.03~0.15; Cr: 0.15~0.5; Cu: 0.3~0.78; Sn: 0.011~0.098) When the temperature of molten iron reaches 1480-1550 degrees, pour the In the cast iron ladle, the high-temperature molten iron melts the modifier, and the elements in the modifier enter the gray cast iron molten iron to obtain high-strength gray cast iron.

[0024] The positive effect of the present invention's optimized design of the composition of the modificator is to improve the primary austenite dendrite, pearlite, graphite and eutectic group structure of the gray cast iron, thereby improving the tensile strength of the gray cast iron, and the result is an unexpected significant ...

Embodiment 2

[0052] The JMC light-duty vehicle engine independently developed by Jiangling Motors Co., Ltd. has the characteristics of high explosion pressure, low oil consumption, and light engine block weight. Therefore, it is required that the engine block has high strength, and the tensile strength of the top surface of the block body is ≥ 250MPa. Casting JMC light-duty vehicle engine cylinder blocks with Mo alloyed high-strength gray cast iron has major and key problems such as the cylinder body strength not meeting the requirements and casting defects such as shrinkage cracks and concave shrinkage. At the same time, the production cost is high. Using the "a high-strength gray cast iron modifier" of the present invention to modify the micro-alloyed high-strength gray cast iron to cast the JMC light-duty vehicle engine cylinder block successfully solves the problem of using Mo-added alloyed high-strength gray cast iron. The major and key problems of casting defects such as shrinkage c...

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Abstract

The invention relates to a high-strength gray cast iron modifier and a modification treatment process thereof. The modifier mainly comprises the following chemical components in percentage by weight: 30-50 percent of V, 5-10 percent of N, 5-10 percent of RE, 5-10 percent of Ca and the balance of Si. The modification treatment process comprises the following steps of: filling the modifier into the bottom of a gray cast iron casting ladle by using a cast iron casting ladle flush-in method; pouring into the casting ladle when temperature of molten gray cast iron reaches 1,480-1,550 DEG C; melting the modifier by the high-temperature molten iron; and feeding elements in the modifier into the molten iron to obtain high-strength gray cast iron. Primary austenite dendritic crystals are obtained from the gray cast iron and are fine, and the number of the primary austenite dendritic crystals is increased; the thickness of laminates of pearlite clusters is reduced, the space of the laminates is reduced, and the laminates are arranged in a staggered way; the number of graphite is increased, the graphite is fine and bent, and the tip is passivated; and thus, the strength of the gray cast iron is obviously improved, and the tensile strength of the standard test rod reaches 400 MPa.

Description

technical field [0001] New material - the present invention "a high-strength gray cast iron modification agent" relates to a new type of modification agent used to improve the strength of gray cast iron, in particular to a preparation technology for high-strength gray cast iron. Background technique [0002] Gray cast iron is a traditional structural material with a long history. Scientific researchers and engineers all over the world have been working hard to improve the strength of gray cast iron. At present, the recognized mechanism for improving the strength of gray cast iron has the following four aspects: (1) increasing the number of primary austenite dendrites; (2) refining the spacing of pearlite sheets; (3) refining graphite and bending graphite and passivation; (4) refine the eutectic group. [0003] In order to improve the strength of gray cast iron, cast iron scientific and technological workers at home and abroad have carried out a lot of research work on the ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C30/00C22C33/08C22C37/10
Inventor 姜启川逄伟王金国邓刚
Owner JILIN UNIV
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