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Forging method for ellipsoidal head ring forge piece of third generation nuclear power plant steam generator

A steam generator and elliptical head technology, which is applied in the field of manufacturing large forgings for nuclear power equipment, can solve problems such as complex shapes and inability to manufacture forgings, achieve less metal cutting, reduce processing difficulty and production costs, and improve performance stable effect

Active Publication Date: 2012-12-19
SHANGHAI ELECTRIC SHMP CASTING & FORGING CO LTD +1
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The structure of the reactor steam generator (SG) elliptical head ring forging in the third-generation nuclear power reactor type AP1000 project is as follows figure 1 As shown, due to its large diameter (outer diameter 5710mm, inner diameter 5140mm) and complex shape (including curved section and straight section), it is impossible to manufacture a forging so close to the shape by using the existing forging method

Method used

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  • Forging method for ellipsoidal head ring forge piece of third generation nuclear power plant steam generator
  • Forging method for ellipsoidal head ring forge piece of third generation nuclear power plant steam generator
  • Forging method for ellipsoidal head ring forge piece of third generation nuclear power plant steam generator

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Embodiment Construction

[0027] like Figure 6 As shown, the forging method of the third-generation nuclear power plant steam generator elliptical head ring forging of the present invention, the manufactured forging includes a curved section and a straight section, the outer diameter is 5710 ± 20mm, and the inner diameter is 5140 ± 20mm. The present invention uses ten thousand The ton-level free forging press first forges double vacuum steel ingots into a whole straight section, and then rotates and presses the mold to form a curved section. The specific forging process includes the following steps:

[0028] The first step is to open the billet; figure 2 The shown double vacuum steel ingot removes the riser and the bottom; wherein the riser removal amount is ≥ 18% (weight percentage), and the bottom removal amount is ≥ 7% (weight percentage), so as to ensure that the double vacuum steel ingot has sufficient removal amount;

[0029] The second step is upsetting; the temperature of the workpiece is he...

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Abstract

The invention discloses a forging method for an ellipsoidal head ring forge piece of a third generation nuclear power plant steam generator. The manufactured forge piece comprises a bending section and a straight section; the forging method is executed by using a megaton-level free forging press, forging a dual-vacuum steel ingot into a whole straight section and then forging the straight section into the bending section by rotary die pressing by a die; the forging process comprises the following steps of: firstly, cogging: cutting a feeder head and a bottom from the dual-vacuum steel ingot; secondly, upsetting: heating work pieces to be 1220 plus or minus 20 DEG C, so that the heights of the work pieces are reduced and the diameters of the work pieces are increased after the work pieces are subjected to upsetting; thirdly, chambering: heating the work pieces to be 1220 plus or minus 20 DEG C, so that the wall thicknesses of the work pieces are reduced and the diameters of the work pieces are increased after the work pieces are subjected to chambering; and fourthly, carrying out a rotary die pressing process: heating the work pieces to be 1200 plus or minus 20 DEG C, so that the diameters of the work pieces are reduced and the wall thicknesses of the work pieces are increased after the work pieces are subjected to the rotary die pressing process. By adopting a forge piece forged by the forging method, dense material, reasonable distribution of a metal flow line and low possibility of cracking of the ellipsoidal head ring forge piece can be guaranteed.

Description

technical field [0001] The invention relates to a method for manufacturing a large forging for nuclear power equipment, in particular to a method for forging an elliptical head ring forging for a third-generation nuclear power plant steam generator. Background technique [0002] In recent years, power shortage has become a bottleneck restricting the sustained and rapid economic development of various countries. As an important measure to save energy and adjust energy structure, nuclear power has been included in the national power development plan. The global nuclear power has entered a period of rapid development, in order to improve the energy structure, industrially developed countries and developing countries are actively committed to the development of nuclear power. [0003] At present, nuclear power technology is developing in the direction of large-scale, and the manufacture of key equipment in third-generation nuclear power plants requires the use of super-large for...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21J5/00B21J5/08B21J5/10B21J5/12
Inventor 陶志勇王丽君孟凡旺乔志洲
Owner SHANGHAI ELECTRIC SHMP CASTING & FORGING CO LTD
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