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123results about How to "Reduce work hardening" patented technology

Drawing and forming method for deep cylindrical piece and mould thereof

The invention discloses a drawing and forming method for a deep cylindrical piece and a mould thereof. The mould comprises a concave mould, a convex mould corresponding to the concave mould, and a side pressing ring which is arranged on the convex mould in a sleeving mode, wherein drawing threshold structures which are mutually corresponding and matched are arranged on the bottom surface of the concave mould and the surface of the side pressing ring corresponding to the bottom surface; during first-pass drawing, a product does not form a flange, so that a mouth part of a component can be effectively prevented from wrinkling during second-pass drawing. During reverse drawing, the drawing threshold structures can reduce wrinkling and burning defects, and effectively reduce side-pressing force at the same time. According to the drawing and forming method for the deep cylinderical piece and the mould thereof, during reverse drawing, a flow direction of a metal material is reverse to that of the metal material in a front drawing process, thereby facilitating mutually balancing out residual stress of drawing and forming; and a drawing coefficient of reverse drawing is smaller than that of front drawing, thereby facilitating reducing drawing times and improving forming quality.
Owner:SOUTH CHINA UNIV OF TECH

Cylindrical accessory machining method and system for metal mold

The invention relates to a cylindrical accessory machining method and system for a metal mold. The method comprises the steps that firstly, surface induction quenching pretreatment is carried out on a blank of a roughly-machined cylindrical accessory, and a hardening layer is formed on the surface of the blank; secondly, the pulse current is exerted on the blank, pulse current tempering treatment is carried out on the hardening layer on the surface of the blank, and meanwhile turning machining is carried out to form a semi-finished accessory; and thirdly, the semi-finished accessory rotates, the pulse current is further exerted on the semi-finished product, electroplastic treatment is carried out on the surface layer of the semi-finished accessory, and ultrasonic peening rolling is carried out on the surface of the semi-finished product through an ultrasonic rolling device. The system is formed through refitting on a lathe and is suitable for machining guide columns and various metal rotation body accessories through the method. Compared with a traditional technology, according to the method, the overall mechanical performance, the surface quality and the surface smoothness of the surface layers of the guide columns can be obviously improved, the production procedure is greatly simplified, the production efficiency is improved, and the production cost is reduced.
Owner:SHENZHEN GRADUATE SCHOOL TSINGHUA UNIV

Method of reducing residual stress and quenching deformation non-uniformity of aluminum alloy after deformation

InactiveCN102912267AReduce intensityIncrease the deformation heat treatment processAge methodRoom temperature
The invention discloses a method of reducing residual stress and quenching deformation non-uniformity of an aluminum alloy after deformation. The key of the invention is as follows: a reasonable deformation, annealing, warm rolling, solution hardening and prescription system is adopted, and the method is suitable for a wrought aluminum alloy board. The method comprises the following steps of: rolling the aluminum alloy board, annealing at 300-350 DEG C, thermally insulating for 0.5-4 hours, carrying out warm rolling and leveling at rolling reduction of 3-5%, carrying out board solution after leveling and water-quenching, pre-deforming for 0-8% after quenching and ageing, and further eliminating quenching residual stress. By adopting the invention, the quenching residual stress of the aluminum alloy board is reduced through a reasonable warm-rolling and leveling process, quenching deformation non-uniformity of the alloy is improved, in comparison with the regular rolling, solution and ageing method, the residual stress is at least reduced by 30%, the room-temperature tensile strength is at least improved by 8%, and the process method has the advantages of simple operation, capability of saving the cost, and wide industrial application prospect.
Owner:CENT SOUTH UNIV +1

Heat-assisted variable-section roll forming machine system and method thereof

The invention discloses a heat-assisted variable-section roll forming machine system and a method thereof. According to the system, a variable-section roll forming system comprises an uncoiler, a straightening machine, a feeding machine, a variable-section roll forming unit and a flying shear machine sequentially according to the machining sequence of plates, an electromagnetic auxiliary heating system comprises a high-frequency furnace and a temperature sensor, a computer control system comprises a variable-section roll forming control system and the electromagnetic auxiliary heating system, the uncoiler, the straightening machine, the feeding machine, the variable-section roll forming unit and the flying shear machine are connected with the variable-section roll forming control system, the high-frequency furnace and the temperature sensor are connected with the electromagnetic auxiliary heating system, and the variable-section roll forming control system is in communication connection with the electromagnetic auxiliary heating system. By the aid of the system and the method, the work hardening phenomena of plates made of magnesium alloys, aluminum alloys and high-strength steels can be reduced, the forming limit of plates can be improved, the deformation resistance can be reduced, the uniformity, the toughness and the malleability of material flowing can be improved, and the forming performance of plates can be improved.
Owner:NORTH CHINA UNIVERSITY OF TECHNOLOGY

Controlling method for lowering yield ratio of low-carbon cold heading steel

The invention relates to a controlling method for lowering the yield ratio of low-carbon cold heading steel, and belongs to the technical field of steel rolling. The controlling method is used for controlling the yield ratio of low-carbon cold heading steel hot-rolled wire rods. The temperature for finish rolling is controlled, and in the rolling and deformation process, solid solution N in the steel is controlled to be separated out in the austenitic area in the form of large-size AlN. Meanwhile, coarse austenite grains caused by over-high rolling temperature or mixed crystal caused by rolling in part of recrystallization zones due to over-low finish rolling temperature is avoided, and a large-area coarse grained Widmanstatten structure is generated after rolling. The temperature for wire forming is controlled to be 860DEG C-900DEG C, and a heat holding cover is opened. According to roller speed control of a Stelmor air-cooled line, the cover feeding temperature is controlled to be 700DEG C-750DEG C, and the cover discharging temperature is controlled to be 550DEG C-600DEG C, wherein the average cooling rate in the cover is controlled to range from 0.4DEG C/s to 0.6DEG C/s, and retarded cooling time is 260s-420s. The solid solution N in the steel is separated out in the form of AlN with a small size of 20nm-60nm in a ferrite area. The controlling method has the advantages that the yield ratio of the hot-rolled wire rods is effectively controlled, the probability of work hardening of deep drawing of the hot-rolled wire rods is remarkably lowered, the wire breakage rate and the loss of a grinding tool are lowered, and the service life of the wiredrawing grinding tool is greatly prolonged.
Owner:SHOUGANG CORPORATION

Low-alloy martensite steel high-toughness treatment method and martensite steel

ActiveCN111455146ASolve the problem of poor forging effectHigh strengthMetal-working apparatusMartensite transformationTempering
The invention discloses a low-alloy martensite steel high-toughness treatment method and martensite steel. The low-alloy martensite steel high-toughness treatment method comprises the following steps:(1) pretreatment, wherein a uniform single-phase austenite structure is obtained; (S2) high-temperature forging, wherein a forging ratio is 50-80%, a final forging temperature is higher than a martensite transformation temperature by 50-100 DEG C, and the austenite structure is cooled to the room temperature to obtain a structure taking martensite as the principal thing; (S3) medium-temperature forging, wherein heat is preserved at a temperature higher than the martensite transformation temperature by 30-70 DEG C, air cooling is performed, forging begins while the temperature is cooled to a temperature lower than an eutectoid transformation temperature by 30-100 DEG C, the forging ratio is 70-90%, the final forging temperature is lower than the eutectoid transformation temperature by 150-250 DEG C, forging total time is within 2 minutes, quenching cooling is performed until the room temperature, and the structure taking the uniform fine batten as the principal thing is obtained; and (S4), low-temperature tempering. According to the method disclosed by the invention, high-temperature forging and medium-temperature forging are combined, so that original austenite grains can be remarkably refined, and therefore, plasticity and toughness are remarkably improved while strength of the martensite steel is increased.
Owner:广东泰邦耐磨金属科技有限公司

Ultrasonic vibration pneumatic drill based on rotary type wireless electric power transmission

The invention discloses an ultrasonic vibration pneumatic drill based on rotary type wireless electric power transmission. The ultrasonic vibration pneumatic drill comprises a rotary wireless electric power transmission assembly, an ultrasonic transduction assembly, an amplitude-change pole, a spring chuck assembly and a connecting assembly, wherein the rotary wireless electric power transmission assembly is used for realizing electric power transmission between two mechanisms rotating oppositely and comprises a wireless electric power transmission primary unit and a wireless electric power transmission secondary unit; the ultrasonic transduction assembly is used for converting ultrasonic-frequency electric signals into ultrasonic-frequency mechanical vibration; the ultrasonic vibration amplitude-change pole is used for amplifying small-amplitude mechanical vibration into large-amplitude mechanical vibration to meet requirements of ultrasonic vibration drilling machining; the spring chuck assembly is used for clamping tools; the connecting assembly is used for connecting ultrasonic vibration drilling parts with the rear end of the pneumatic drill so as to realize power transfer and electric power transmission. Ultrasonic vibration is applied to the traditional drilling machining process, and a combined machining mode of coupling of ultrasonic vibration and traditional drilling motion is formed, so that machining quality is effectively improved and machining efficiency is improved.
Owner:NORTHWESTERN POLYTECHNICAL UNIV

Method for producing Nb3Al superconducting wire precursor through elastic plastic processing

The invention discloses a method for producing an Nb3Al superconducting wire precursor through elastic plastic processing. The method for producing the Nb3Al superconducting wire precursor through the elastic plastic processing comprises assembling an aluminum bar, a niobium tube and a copper tube to obtain a copper, niobium and aluminum composited bar; performing electric plastic drawing machining on the copper, niobium and aluminum composited bar through an electric plastic drawing device to obtain a subgroup element; performing drawing machining through the electric plastic drawing device again after the subgroup element is assembled and squeezed to finally obtain a multi-core Nb3Al superconducting wire precursor. The method for producing the Nb3Al superconducting wire precursor through the elastic plastic processing has the advantages of slowing down processing hardening, greatly improving the material plastic deformation capability, solving the problem that a wire breaks down during drawing due to the facts that the niobium and the aluminum are large in melting point difference and accordingly effective stress relief annealing cannot be performed, meanwhile shortening the production period and reducing production costs due to the fact that high-energy electric pulses are introduced during wire machining.
Owner:西部超导材料科技股份有限公司

Silvery bright steel wire acid-washing-free and drawing treatment process

The invention discloses a silvery bright steel wire acid-washing-free and drawing treatment process. The silvery bright steel wire acid-washing-free and drawing treatment process comprises the following steps: (1) mechanically shelling: enabling a wire material to pass through a plurality of rolling wheels which mutually form angles by a mechanical rust-removing device; (2) brushing, sweeping and polishing: increasing a belt sander after the wire material is mechanically shelled and before the wire material enters a mould box, and brushing, sweeping and polishing residual oxide on the surface of the wire material as required; and (3) drawing: adopts a rolling and drawing mould and a pressure mould to cooperate with each other. Through mutual cooperation of the rolling wheels and the belt sander, the rust-removing effect of the wire material is obviously improved and the produced finished product achieves the effect that the surface is silvery bright; meanwhile, the existing acid-washing surface treatment process is replaced, so the production efficiency is improved; and a drawing process which combines the rolling and drawing mould with the pressure mould is adopted, so in the wire material drawn by the process, the processing hardening degree is low, the oxide skin residual ratio is low, the surface flatness is high, the surface lubricating film coverage rate is high, one thin layer of film covers the surface of the wire material, and the subsequent re-processing and cleaning effects are good.
Owner:DONGGUAN KELEE STEEL WIRE

Roll centre heating type roll bending forming method and device thereof

The invention relates to a roll centre heating type roll bending forming method of a metal plate strip, which belongs to the field of roll bending forming technologies and equipment and is used for solving the problem of difficult forming of sheet metals, such as magnesium alloy, aluminum alloy, high tension steel, and the like due to work hardening. The roll centre heating type roll bending forming method is characterized by comprising the following steps of: heating a working roll in a protective atmosphere; carrying out roll bending forming on the sheet metal by the hot working roll after the working roll is heated to required temperature; transferring heat to the sheet metal from the working roll; heating the sheet metal; cooling the sheet metal subjected to the roll bending forming; and cutting according to a set length. Furthermore, the invention also provides a roll centre heating type roll bending forming device according to the method. The device comprises a roll bending forming machine, a computer system, a heating system, a cooling system and a gas protective cover. Compared with the traditional roll bending forming device, the invention has the advantages of less forming times and high surface quality of a product; and the sheet metal which is difficultly formed is processed more easily.
Owner:NORTH CHINA UNIVERSITY OF TECHNOLOGY

Heat treatment technology for 8021 high-performance aluminum foil for soft package

ActiveCN106011708AHigh elongationHigh cupping valueComposite filmAlloy
The invention relates to a heat treatment technology for 8021 high-performance aluminum foil for a soft package. Two times of intermediate annealing and final finished product annealing are conducted in a cold rolling stage in an existing 8021 aluminum foil production technology. By means of the heat treatment technology, on the basis of a traditional preparing technology, a '2+1' annealing manner is used for improving the performance of the 8021 aluminum foil for the soft package of a lithium battery; precipitation, growth and distribution of second phases are effectively controlled, so that multiple second phases and fine grain structures are obtained and are well matched in the aspects of strength and plasticity (the tensile strength ranges from 101 MPa to 110 MPa, and the elongation percentage ranges from 16% to 23%); and in addition, the cupping value is larger than or equal to 6.5 mm, and the requirement for the use performance of the soft package of the lithium ion battery can be met. The technology is simple in operation, relatively low in production cost and capable of improving alloy structures and obviously increasing the alloy elongation percentage and the cupping value; and meanwhile the produced aluminum foil has extremely-high isolation performance. The aluminum foil can be compounded with other materials, simultaneous stretching and flowing can be achieved, and in addition, the requirement for the scouring depth of composite film soft packages of food, medicines and even lithium ion batteries can be met.
Owner:CENT SOUTH UNIV

Heating roll-bending shaping method of metal sheet and device thereof

The invention relates to a heating roll-bending shaping method of a metal sheet, belonging to the roll-bending shaping technique and equipment field, which solves the problem of difficulty in shaping a magnesium alloy, an aluminum alloy and high-strength steel owing to work hardening. The heating roll-bending shaping method is characterized by comprising the following steps: heating the metal sheet in protective atmosphere until the sheet reaches a set temperature, carrying out roll-bending shaping on the sheet, and then cooling the shaped sheet; and finally cutting the cooled metal sheet and packing. The invention further provides a heating roll-bending shaping device for the metal sheet according to the method, which comprises a roll-bending shaping system, a computer control system, a heating system, a cooling system and a gas protection cover. By adopting the device, the metal sheet which is difficult to be shaped can be heated and then subject to roll-bending shaping, cooled and then cut into proper length. Compared with the traditional roll-bending shaping method and the device, the shaping method and the device of the invention have the advantages of less shaping passes, high economic benefit and being capable of more easily machining the metal sheet which is difficult to be shaped owing to work hardening.
Owner:NORTH CHINA UNIVERSITY OF TECHNOLOGY

Axial ultrasonic vibration drilling device fixed by lathe carriage

Provided is an axial ultrasonic vibration drilling device fixed by a lathe carriage. The axial ultrasonic vibration drilling device fixed by the lathe carriage comprises a drill, an amplitude-change pole, a transducer, a beam hanging type fixed device and an ultrasonic generator electrically connected to the transducer. The beam hanging type fixed device comprises a hanging beam fixed on the lathe carriage and a front pressing plate and a rear pressing plate, wherein the front pressing plate and the rear pressing plate are fixedly connected to the hanging beam, the front pressing plate fixes the front end of the amplitude-change pole, the rear pressing plate fixes the transducer, a fixed pressing plate fixes the middle part of the amplitude-change pole, and the front pressing plate, the rear pressing plate and the fixed pressing plate are all divided into upper and lower two parts and are assembled through bolts. Compared with a drilling device achieved on a drilling machine, there is no need to conduct any special refit on a machine tool; in addition, a method of workpiece revolution is adopted, there is no need to use assembly units such as a ring manifold or a carbon brush, thus the structure is simplified, the cost is saved, and the axial ultrasonic vibration drilling device fixed by the lathe carriage is convenient to disassemble and assemble and is beneficial to a proceeding of ultrasonic vibration drilling.
Owner:NORTHEASTERN UNIV

Additive manufacturing metal surface strengthening method based on laser shock peening

InactiveCN113088674ASignificant laser shock strengthening effectReduce work hardeningAdditive manufacturing apparatusLight spotHigh energy
The invention discloses an additive manufacturing metal surface strengthening method based on laser shock peening. The additive manufacturing metal surface strengthening method aims to solve the problems of energy utilization, the lap joint effect, the influence depth of residual compressive stress and the like which commonly exist in the laser shock peening process. The additive manufacturing metal surface strengthening method comprises the steps that firstly, the metal surface manufactured through additive manufacturing is pretreated, and then laser shock peening machining is conducted; simulation treatment and analysis are conducted on the laser shock peening process, the optimal distribution proportion and the light spot lap joint rate of a pulse 1 and a pulse 2 are determined, and the proper mounting positions of a focusing lens and a reflector 2 are adjusted correspondingly; and then a high-energy pulse 1 conducts point-by-point machining strengthening on a to-be-strengthened area, meanwhile, a low-energy pulse 2 conducts pre-machining on a next point-by-point machining area, then a metal target moves by one station, and laser shock peening is conducted again till strengthening machining is completed. According to the additive manufacturing metal surface strengthening method, under the condition that parameters of a laser device are not changed, laser pulse energy is fully utilized, and the laser shock peening effect is comprehensively improved.
Owner:湖南珞佳智能科技有限公司

Gas shielded flux-cored welding wire for vertical mill grinding roller bead welding composite manufacture and preparation method thereof

The invention discloses a gas shielded flux-cored welding wire for vertical mill grinding roller bead welding composite manufacture and a preparation method thereof. The welding wire is composed of aferrite stainless steel band and powder wrapped in the ferrite stainless steel band, wherein the powder accounts for 25-28% of the total weight of the welding wire. The powder comprises, by weight, 60.0-65.0% of high carbon ferro-chrome, 12.0-15.0% of chromium carbide, 5.8-6.0% of graphite, 1.0-2.0% of metal manganese powder, 4.0-4.5% of carbonizing silica powder, 1.0-2.0% of aluminum magnesium alloy, 0.2-0.5% of zircon sand, 0.5-1.5 of cryolite, 0.5-1.5% of sodium fluoride, 0.5-1.5% of lithium carbonate, and the balance iron powder. The preparation method comprises the following steps of manufacturing the ferrite stainless steel band with the thickness of 0.4 mm and the width of 10 mm into a U shape; adding the powder into the U-shaped groove; after the U-shaped groove heals up, conducting six times of continuous drawing reducing in sequence; finally conducting mechanical cleaning on the surface of the welding wire; and obtaining the phi 1.2mm gas shielded flux-cored welding wire forgrinding roller bead welding composite manufacture. The vertical mill grinding roller bead welding composite manufacture can be achieved by adopting the welding wire, the welding processing performance of the welding wire is excellent, little welding smoke is produced, the operation is flexible, and a bead welding layer is high in abrasive resistance.
Owner:CENT RES INST OF BUILDING & CONSTR CO LTD MCC GRP

Device and method for manufacturing vehicle longeron variable cross-section channel bar

The invention relates to a device and a method for the cold bending production of reduce section channel steel for a vehicle longitudinal beam, which overcome the shortages that the prior die has poor universality, short service life, complex forming process and low production precision, and the surface quality and the mechanical property of a product after stamping cannot be guaranteed, and the like. The invention has the following measures: the device for producing the reduce section channel steel for the vehicle longitudinal beam mainly comprises a cold bending rolling mill 1, a cutter 2, a welding machine 3 and a conveying roller bed 4, and is characterized in that an extruder 5 is arranged between the cutter 2 and the welding machine 3; and the production method comprises the following steps: using the cutter 2 to perform cutting, adopting the extruder 5 to deform the reduce section segment of the channel steel and reserve a welding seam, adopting the welding machine 3 to perform welding, and cutting to length. The device and the method have the advantages of low manufacturing cost, high productivity, no need of a special die, high dimension precision, relative stamping, energy conservation, environmental protection with less pollution, small work hardening, and better product comprehensive mechanical properties.
Owner:武钢集团有限公司
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