Vacuum electron beam welding method of NbTi/Cu superconduction composite sheath

A technology of vacuum electron beam and complex, which is applied in the direction of electron beam welding equipment, welding equipment, metal processing equipment, etc., can solve the problems of core wire oxidation, yield reduction, and difficulty in ensuring the quality of final products, and achieve high yield, The effect of good weld quality and stable process

Active Publication Date: 2013-04-24
西部超导材料科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

In this new technology for making strong conductors by combining two different materials together at very low temperatures (<300° C.) without melting them or causing damage during manufacturing processes. It allows for more precise control over how much energy can be used compared to traditional methods like fusion bonding which require excessive heat input from outside sources.

Problems solved by technology

This patented technical problem addressed by this patents relates to improving the efficiency and accuracy during producing multiple cores with high performance materials such as niobium titanate (Nb) or tantalum nitride (Ta). While traditional methods involve individually packaging each component separately beforehand, these techniques have limitations due to factors like oxygen exposure that can affect the properties of certain components overtime causing corrosion. Therefore, there needs an improved way to protect the outer surface of the metal material inside the package without compromising its effectiveness.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] Clean and dry the upper cover, lower cover, oxygen-free copper sheath and mandrel of the NbTi / Cu multi-core superconducting composite sheath; put the treated mandrel into an oxygen-free Assemble in the copper sheath to obtain the sheath body; insert one end of the air extraction nozzle into the center hole of the cleaned upper cover, and put them into the furnace chamber of the vacuum electron beam welding machine for vacuuming until the vacuum degree in the furnace chamber reaches 3 ×10 -3 ~6×10 -5 Vacuum electron beam welding is carried out after mbar; among them, welding current B=50mA, welding speed F=200° / min, focusing current Z=5000mA; Put the body and the lower cover together into the furnace chamber of the vacuum electron beam welding machine, pull the lower cover, 5mm away from the end of the sheath body, and vacuumize the furnace chamber; when the vacuum degree in the furnace chamber reaches 3×10 -3 mbar~6×10 -5 After 1 mbar, keep the vacuum degree and cont...

Embodiment 2

[0048] Clean and dry the upper cover, lower cover, oxygen-free copper sheath and mandrel of the NbTi / Cu multi-core superconducting composite sheath; put the treated mandrel into an oxygen-free Assemble in the copper sheath to obtain the sheath body; insert one end of the air extraction nozzle into the center hole of the cleaned upper cover, and put them into the furnace chamber of the vacuum electron beam welding machine for vacuuming until the vacuum degree in the furnace chamber reaches 3 ×10 -3 ~6×10 -5 Vacuum electron beam welding is carried out after mbar; among them, welding current B=80mA, welding speed F=300° / min, focusing current Z=6000mA; Put the body and the lower cover together into the furnace chamber of the vacuum electron beam welding machine, pull the lower cover, 10mm away from the end of the sheath body, and vacuumize the furnace chamber; when the vacuum degree in the furnace chamber reaches 3×10 -3 mbar~6×10 -5 After 2 mbar, keep the vacuum degree and con...

Embodiment 3

[0050] Clean and dry the upper cover, lower cover, oxygen-free copper sheath and mandrel of the NbTi / Cu multi-core superconducting composite sheath; put the treated mandrel into an oxygen-free Assemble in the copper sheath to obtain the sheath body; insert one end of the air extraction nozzle into the center hole of the cleaned upper cover, and put them into the furnace chamber of the vacuum electron beam welding machine for vacuuming until the vacuum degree in the furnace chamber reaches 3 ×10 -3 ~6×10 -5 Vacuum electron beam welding is carried out after mbar; among them, welding current B=60mA, welding speed F=250° / min, focusing current Z=5500mA; Put the body and the lower cover together into the furnace chamber of the vacuum electron beam welding machine, pull the lower cover, 7mm away from the end of the sheath body, and vacuumize the furnace chamber; when the vacuum degree in the furnace chamber reaches 3×10 -3 mbar~6×10 -5 After 1 mbar, keep the vacuum and continue to...

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PUM

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Abstract

The invention discloses a vacuum electron beam welding method of a NbTi/Cu superconduction composite sheath. An upper cover, a lower cover, a oxygen-free copper sheath and a core rod of the NbTi/Cu multi-core superconduction composite sheath are cleaned and dried, the core rod is placed in the oxygen-free copper sheath to be assembled to obtain a sheath body, one end of an air extraction nozzle is inserted into a center hole of the cleaned upper cover to perform vacuum electron beam welding, the air extraction nozzle, the sheath body and the lower cover are placed together in a furnace chamber of a vacuum electron beam welder to perform vacuuming, the lower cover is tightly abutted, the sheath body is rotated at a uniform speed, eight-point positioning welding is performed on positions of combined gaps of the upper cover, the lower cover and the sheath body, primary vacuum electron beam sealing welding is performed, secondary sealing welding is performed, the welded superconduction composite sheath is subjected to vacuum cooling in the vacuum electron beam furnace chamber for one to eight hours, then the superconduction composite sheath is taken out of the furnace chamber, finally vacuuming deairing is performed, and the air extraction nozzle is subjected to cold welding and sealing welding after the deairing is finished. The process is stable, the welding quality is good, and the rate of finished products of obtained superconduction composite wires is high.

Description

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Claims

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Application Information

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Owner 西部超导材料科技股份有限公司
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