Explosive welding method of arranging multiple reinforcing ribs between large-area double-layer steel plates

A technology of explosive welding and reinforcing ribs, which is applied in welding equipment, non-electric welding equipment, metal processing equipment, etc., can solve problems such as unreported, limited operating space, and complexity

Inactive Publication Date: 2013-05-01
中国人民解放军理工大学野战工程学院 +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Using conventional electric welding methods to process such steel structures has the following problems: Although high-quality welds can be formed between the upper panel 1 and the rib 3, it is difficult to achieve surface-to-surface welding between the two
Due to the limited operating space, only the plug welding process can be used between the lower panel 2 and the rib 3, and its bonding strength is still lower than that of the upper panel 1 and the rib 3
③ A cavity with excellent airtight performance cannot be formed between the two ribs and the upper and lower panels
Therefore, the explosive welding of such steel components is recognized as one of the most complicated and difficult problems in the field of explosive welding. So far, no successful cases of explosive welding of such steel components have been reported at home and abroad.

Method used

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  • Explosive welding method of arranging multiple reinforcing ribs between large-area double-layer steel plates
  • Explosive welding method of arranging multiple reinforcing ribs between large-area double-layer steel plates
  • Explosive welding method of arranging multiple reinforcing ribs between large-area double-layer steel plates

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Embodiment 1

[0031] The invention relates to an explosive welding method in which multiple reinforcing ribs are arranged between large-area double-layer steel plates, which is a two-stage explosive welding method. details as follows:

[0032] The first stage of explosive welding: the schematic diagram of the process device is attached figure 2 As shown, formwork 1 4, formwork 2 5 and reinforcing ribs 3 are spot-welded and fixed on the backing plate 6 respectively, and the backing plate 6 is placed on a dense sand pile (hereinafter referred to as the foundation), and a gap is placed on the formwork 1 4 Column 7, place the upper panel 1 on the gap column 7, charge explosive (emulsion explosive) on the upper surface of the upper panel 1, and carry out explosive welding; under the impact force of explosive welding, the upper panel 1 and the reinforcing rib 3 are welded into one The overall weld, the solder joints between the rib 3, template 1 4, template 2 5 and the backing plate 6 are all imp...

Embodiment 2

[0046] The invention relates to an explosive welding method in which multiple reinforcing ribs are arranged between large-area double-layer steel plates, which is a two-stage explosive welding method. details as follows:

[0047] The first stage of explosive welding: the schematic diagram of the process device is attached figure 2 As shown, formwork 1 4, formwork 2 5 and reinforcing ribs 3 are spot-welded and fixed on the backing plate 6 respectively, and the backing plate 6 is placed on a dense sand pile (hereinafter referred to as the foundation), and a gap is placed on the formwork 1 4 Column 7, place the upper panel 1 on the gap column 7, charge the upper surface of the upper panel 1 with explosive (emulsion explosive), and carry out explosive welding. The overall warpage of the welded material obtained in the first stage is controlled to not exceed 5%, so that the welded material can be explosively welded to the lower panel 2 in the second stage without correction.

[...

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Abstract

The invention discloses an explosive welding method of arranging multiple reinforcing ribs between large-area double-layer steel plates. The explosive welding method comprises the following steps of first-stage explosive welding: respectively fixing a die plate I, a die plate II and the reinforcing ribs on a base plate in a spot welding way, putting gap posts on the die plate I, putting an upper panel on the gap posts, arranging explosive on the upper surface of the upper panel, and carrying out the explosive welding; and second-stage explosive welding: overturning welded object obtained in the first stage, taking away the die plate I and the die plate II, filling a die plate III, covering the die plate I on the die plate III, putting the gap posts on the die plate I, putting a lower panel on the gap posts, arranging explosive on the upper surface of the lower panel, and carrying out the explosive welding. According to the explosive welding method disclosed by the invention, compared with the explosive loading amount adopted in an engineering practice in the past, the explosive loading amount is saved by about 18%; a boundary effect subduction method, which refers to a method of additionally arranging lengthened plates at two ends of a cover plate along a detonation spread direction, is adopted; and the explosive using amount is reduced, the welding rate is up to 100%, the strength of a combination interface exceeds that of base material, and the explosive method has the advantage of manufacturing large-area reinforcing rib double-layer steel structural components in good quality and low price.

Description

technical field [0001] The invention relates to an explosive welding method, in particular to an explosive welding method in which a plurality of reinforcing ribs are arranged between large-area double-layer steel plates. Background technique [0002] Such as figure 1 As shown, the large-area rib-reinforced steel structure consists of an upper panel 1, a lower panel 2 and a plurality of reinforcing ribs 3. Among them, the reinforcing rib not only plays a reinforcing role, but also needs to form a cavity with excellent airtight performance between the plate and the rib. Using conventional electric welding methods to process such steel structures has the following problems: Although high-quality welds can be formed between the upper panel 1 and the reinforcing ribs 3, it is difficult to achieve surface-to-surface welding between the two. Due to the limited operating space, only the plug welding process can be used between the lower panel 2 and the reinforcing rib 3 , and ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K20/08
Inventor 王耀华段绵俊冉红周景蓉曹曾樊成飞马锐熊伟陈寿军李勇
Owner 中国人民解放军理工大学野战工程学院
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