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Electromagnetic Induction Heating Injection Molding Equipment Power Saver

A technology of electromagnetic induction heating and injection molding equipment, applied in the field of heating, can solve the problems of increased cost, low utilization rate, and easy leakage of electricity in the manufacturing industry, and achieve the effects of reducing radiation damage, solving radiation damage, and ensuring accuracy

Active Publication Date: 2016-06-29
吴仁政 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, various plastic machinery such as injection molding machines, granulators, and blow molding machines used by people are known as "electric tigers", all of which are heated by electric heating wires and electric heating tubes, and the utilization rate is extremely low, which can reach about 60%. , 40~50% of the heat energy is lost in the air, which cannot be fully utilized, which not only increases the cost of the manufacturing industry, pollutes the environment, but also easily causes unsafe factors such as leakage
[0003] With the development of science and technology, new technologies are constantly emerging. In recent years, a group of technical innovators have made various energy-saving transformation plans for the injection molding industry, but they have not been completely perfected. For example, communication and contact in temperature control are too frequent. Start, reducing the service life of the AC contactor; another example, there is no solution for high-frequency radiation interference, which will cause great harm and damage to the human body, frequency converter, and microcomputer, especially the problem of secondary pollution to the power grid.

Method used

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  • Electromagnetic Induction Heating Injection Molding Equipment Power Saver

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Embodiment Construction

[0015] Accompanying drawing is a kind of specific embodiment of the present invention. This embodiment includes a power filter 1 connected to an AC circuit, the power filter 1 is connected to a full-bridge PWM rectifier filter circuit 2, and the full-bridge PWM rectifier filter circuit 2 is connected to a buckle electromagnetic coil 4 through a control drive circuit 3 to control the drive The circuit 3 is equipped with a water-cooled constant temperature system 5 and a connection switch system 6 connected in parallel; the button electromagnetic coil 4 is a device that adds a high-temperature-resistant ceramic fiber open-type fastener-type insulation tube 7 to the metal cylinder; the button electromagnetic coil The insulating tube 7 of the coil 4 is coated with a high-frequency radiation protection powder layer.

[0016] The present invention adopts the principle of high-frequency induction heating to convert electric energy into heat energy. Firstly, the 50Hz AC power is conve...

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Abstract

The invention belongs to the technical field of heating, and particularly discloses a power saver for an electromagnetic induction type heating injection molding machine. The power saver for the electromagnetic induction type heating injection molding machine comprises a power supply filter communicated with an alternating-current circuit, and is characterized in that the power supply filter is connected with a full-bridge PWM (Pulse Width Modulation) rectifying and filtering circuit; the full-bridge PWM rectifying and filtering circuit is connected with a buckle type electromagnetic coil through a control drive circuit; and a water cooling constant-temperature system and a connection switch system, which are connected in parallel, are mounted on the control drive circuit. The power saver for the electromagnetic induction type heating injection molding machine provided by the invention has the advantages that the structure is simple, the use is convenient, the damage on a human body by radiation can be effectively reduced, the problems that a transducer and a microcomputer are influenced can be solved, the power saving rate can reach 30-60%, and the safe energy conservation and the environmental friendliness can be realized.

Description

(1) Technical field [0001] The invention belongs to the technical field of heating, in particular to a power saver for electromagnetic induction heating injection molding equipment. (2) Background technology [0002] At present, various plastic machinery such as injection molding machines, granulators, and blow molding machines used by people are known as "electric tigers", all of which are heated by electric heating wires and electric heating tubes, and the utilization rate is extremely low, which can reach about 60%. , 40-50% of the heat energy is lost in the air, which cannot be fully utilized, which not only increases the cost of the manufacturing industry, pollutes the environment, but also easily causes unsafe factors such as electric leakage. [0003] With the development of science and technology, new technologies are constantly emerging. In recent years, a group of technical innovators have made various energy-saving transformation plans for the injection molding in...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C45/74B29C45/78B29C45/84
Inventor 吴仁政
Owner 吴仁政