Manufacturing method of LED aluminum substrate V-shaped groove

A technology of an LED aluminum substrate and a manufacturing method, applied in the field of PCB manufacturing, can solve problems such as inability to repair quality defects, inability to make V-shaped grooves, etc., achieving the effects of easy implementation, low cost, and solving burr problems

Inactive Publication Date: 2013-06-05
VICTORY GIANT TECH HUIZHOU CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Because the aluminum of the aluminum substrate is a metal material, in the V-CUT cutting production, the aluminum chips cannot be successfully removed through high-speed operation, large chip removal and alcohol cooling like the formed double-edged milling cutter, and the normal FR4 milling cutter is used for cutting. The V-shaped groove of the aluminum substrate will generate high temperature due to cutting, and the aluminum chips will not be guided by the chip discharge groove. The high temperature will instantly bind the aluminum chips to the V-shaped groove, resulting in irreparable quality defects --- V pit burrs
Therefore, manufacturers of aluminum substrates in the same industry purchase high-priced special V-CUT cutting knives for aluminum substrates, otherwise they will not be able to make V-shaped grooves

Method used

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  • Manufacturing method of LED aluminum substrate V-shaped groove

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Embodiment Construction

[0009] In order to facilitate the understanding of those skilled in the art, the present invention will be further described in detail below with reference to the drawings and embodiments.

[0010] The whole process of the method for processing the V-groove of the aluminum substrate disclosed by the present invention is as follows: surface treatment of the aluminum substrate→covering the blue glue→shaping→V-CUT cutting→removing the blue glue→cleaning and washing.

[0011] Before covering the blue glue, polish the aluminum surface of the aluminum substrate with a needle brush grinder to enhance the bonding force between the aluminum surface and the blue glue, and remove the debris on the aluminum surface, and then press on the surface of the aluminum substrate 1 blue gum 2, such as figure 1 shown. Pay attention to check the compaction of the blue glue after pressing, and there must be no air bubbles. The blue glue is a commonly used adhesive tape in the PCB industry. For exam...

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Abstract

The invention relates to a manufacturing method of LED aluminum substrate V-shaped groove. The method sequentially comprises the steps of aluminum substrate surface treatment; blue gum covering, aluminum substrate shaping; V-CUT cutting, blue gum removing, and the like. According to the invention, when V-CUT cutting is carried out, cutting is carried out by using common FR4 mill. When the mill operates in high speed, high temperature generated by cutting can rapidly melt the blue gum. The molten gum can wrap approximately 2 / 3 of the V-shaped groove area, and can be hardened and cooled rapidly. Irregular aluminum scraps are condensed on the blue gum, and are prevented from being condensed on aluminum surface of the V-shaped groove. When the blue gun is torn off, the aluminum craps on the blue gum is completely removed, such that the shaped V-shaped groove satisfies a quality standard. The method provided by the invention has the advantages of low cost and easy realization.

Description

technical field [0001] The invention relates to the technical field of PCB manufacturing, in particular to a V-shaped groove processing method on an aluminum substrate. Background technique [0002] Because the aluminum of the aluminum substrate is a metal material, in the V-CUT cutting production, the aluminum chips cannot be successfully removed through high-speed operation, large chip removal and alcohol cooling like the formed double-edged milling cutter, and the normal FR4 milling cutter is used for cutting. The V-shaped groove of the aluminum substrate will generate high temperature due to cutting, and the aluminum chips will not be channeled by the chip discharge groove. The high temperature will instantly bind the aluminum chips to the V-shaped groove, resulting in an irreparable quality defect - V-pit burrs. Therefore, manufacturers of aluminum substrates in the same industry all purchase high-priced V-CUT cutting knives for aluminum substrates, otherwise they will ...

Claims

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Application Information

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IPC IPC(8): B23C3/28B23P25/00
Inventor 陈健
Owner VICTORY GIANT TECH HUIZHOU CO LTD
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