Intelligent plate part machining production line provided with universal equipment and special equipment

Abstract

The invention provides an intelligent plate part machining production line provided with universal equipment and special equipment. Four special machining tools and a universal machining tool are sequentially and linearly arranged from an automatic feeding device, wherein the four special machining tools are located on a first station, a second station, a third station and a fourth station, and the universal machine tool is located on a fifth station; a truss conveying transport device is arranged behind the first station, the second station, the third station and the fourth station in parallel, and four mechanical arms are arranged on the truss transport device to transfer materials on the corresponding stations; a four-axis manipulator is arranged between the fourth station and the fifthstation and is used for transferring the materials between the fourth station and the fifth station and discharging finished products; industrial cameras are arranged on the second-station mechanicalarm and the four-axis manipulator and are used for recognizing defective products; waste boxes are arranged between the first station and the second station as well as between the fourth station andthe fifth station and are used for storing the defective products; a discharging box is arranged on the front side of the fifth station and is used for storing the finished products; and a scrape conveying mechanism is arranged below the whole production line and is used for collecting and transferring scrapes. According to the intelligent plate part machining production line, the universal equipment and the special equipment are combined, and flexible clamps and sliding rail cylinders are used, so that the production line is flexible, the machining times of the stations are balanced, and theproduction efficiency is improved.

Description

technical field [0001] The invention relates to an efficient automatic production line, in particular to an intelligent plate-type parts processing production line combining general-purpose and special-purpose equipment, which belongs to the technical field of mechanical processing equipment, and is especially suitable for the assembly line production of plate-and-frame parts that need to control manufacturing costs model. Background technique [0002] Flexible processing production line is an inevitable way for traditional manufacturing to transform into automated production, and it is an inevitable choice for manufacturing companies to improve production efficiency and reduce labor costs. For the processing of plate and frame parts with large output and simple structure, the advantages of flexible production lines can be better applied. However, while enterprises are pursuing automated and flexible production, due to the limitations of various factors, they often cannot a...

AI Technical Summary

Problems solved by technology

However, while enterprises are pursuing automated and flexible production, due to the limitations of various factors, they often cannot achieve the expected results. The problem lies in: the manufacturing cost of the flexible production line is too high, far exceeding the expected return; the production line cannot be truly flexible. Unable to adapt to product and market changes; production line processing efficiency is low, and output requirements cannot be met

This kind of production method has low equipment cost and convenient maintenance, but the level of automation is low, the dependence on workers is large, and the labor cost is high

Moreover, the large number of machine tools is not conducive to unified management, and the production efficiency is also limited by the factors of workers

Some enterprises are eager to seek a production method that reduces labor costs and improves the level of automation. They blindly choose the flexible production line layout of common manipulators combined with general-purpose processing equipment on the market, and combine the processing technology of plate and frame parts with the production line rigidly, resulting in many problems

Plate and frame parts belong to low cost, low processing requirements, and mass production; the cost of a flexible production line using multiple general-purpose processing equipment has exceeded the value of plate and frame parts, and general-purpose processing equipment cannot reach the processing of special-purpose machine tools Efficiency, so that the output demand of the product cannot be met

In addition, when the upper and lower surfaces of plate parts are milled, due to clamping deformation, vibration and other factors, it is easy to produce defective products that have not been milled. At present, they are mainly sorted manually, which greatly wastes resources and consumes time consuming

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