Novel long rod type porcelain composite insulator and manufacturing method thereof

A ceramic composite insulator and a production method are applied in the directions of insulators, electrical components, circuits, etc. to achieve the effects of increasing wall thickness, reducing energy consumption, and improving product quality

Active Publication Date: 2013-06-19
JIANGSU SOUTH PORCELAIN INSULATOR CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In order to overcome the defects and disadvantages of existing porcelain insulators and composite insulators, the object of the present invention is to provide a novel long rod-shaped porcelain composite insulator and its manufacturing method. The novel long rod-shaped porcelain composite insulator has both reliable mechanical properties and Composite insulator silicone rubber material has the characteristics of strong pollution flashover resistance, which can prevent composite insulators from brittle fracture and series drop accidents, and solve the problem of pollution flashover on the external insulation of porcelain insulators. It is a new type of long rod-shaped porcelain insulator with excellent mechanical and electrical properties. It is suitable for Various extremely harsh working conditions

Method used

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  • Novel long rod type porcelain composite insulator and manufacturing method thereof
  • Novel long rod type porcelain composite insulator and manufacturing method thereof
  • Novel long rod type porcelain composite insulator and manufacturing method thereof

Examples

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Embodiment 1

[0034] like Figure 1-2As shown, a new long rod-shaped porcelain composite insulator includes an insulator body 1, an outer insulating shed sheath 2 is provided outside the body 1, and fittings 3 are glued to both ends of the body 1 through glue 4 respectively. , the installation inner hole 31 of each fitting 3 is zigzag, the end of the outlet end 32 of each fitting 3 is arc-shaped and a rectangular groove 33 is provided outside the end. The structure of the outer shed sheath 2 is that a large umbrella 21 and two small umbrellas 22 are arranged at intervals in sequence, and a large umbrella 21 and two small umbrellas 22 adjacent to each other form a group, and the effective leakage distance of each group of umbrellas is 234mm . The above-mentioned outer shed sheath 2 is a silicone rubber sheath.

[0035] The manufacturing method of the above-mentioned novel long rod-shaped porcelain composite insulator, the method comprises the following steps:

[0036] 1) Fabrication of fi...

Embodiment 2

[0059] Example 2: Basically the same as Example 1, the difference is the base material formula of the porcelain insulator body in step 2), the formula is as follows: 5 parts of black clay, 45 parts of industrial alumina, 10 parts of Zhangcun soil, 20 parts of Jingyang soil 6 parts of Zuoyun soil, 7 parts of Qingcaoling, 11 parts of white clay, 15 parts of feldspar, 5 parts of Ninghai soil, and 5 parts of Xinhui soil.

[0060] Example 2: Basically the same as Example 1, the difference is the base material formula of the porcelain insulator body in step 2), the formula is as follows: 2 parts of black clay, 35 parts of industrial alumina, 5 parts of Zhangcun soil, 8 parts of Jingyang soil 15 parts of Zuoyun soil, 15 parts of Qingcaoling, 20 parts of white clay, 5 parts of feldspar, 1 part of Ninghai soil, and 1 part of Xinhui soil.

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Abstract

The invention discloses a novel long rod type porcelain composite insulator. The long rod type porcelain composite insulator comprises an insulator body, wherein an outer insulating umbrella skirt sheath is arranged outside the insulator body; hardware fittings are cemented at two ends of the body; a mounting inner hole of each hardware fitting is in a sawtooth shape; and the outlet end of each hardware fitting is in a circular arc shape, and a rectangular groove is formed outside the outlet end. Due to the adoption of reasonable structural design and high-quality production raw materials and the selection of an advanced manufacturing process, the long rod type porcelain composite insulator has high electromechanical properties. According to the long rod type porcelain composite insulator, high-temperature vulcanized silicon rubber is used as the outer insulating umbrella skirt sheath, high-strength ceramic is used as internal insulation, and the end fittings are cemented by using high-strength silicates through a amplitude varying process to manufacture the porcelain composite insulator. By the porcelain composite insulator, the accidents of brittle failure and string breakage can be avoided, and the problem of external insulation pollution flashover of the porcelain insulator is solved, so that the long rod type porcelain composite insulator is high in mechanical and electrical properties and is suitable for various extremely severe work conditions.

Description

technical field [0001] The invention relates to a long rod-shaped porcelain composite insulator for extra-high voltage transmission lines, and mainly invents a long rod-shaped porcelain composite insulator with excellent mechanical and electrical properties and a manufacturing method thereof. Background technique [0002] High-voltage insulators are widely used in power systems, among which high-voltage line insulators are used the most. In recent years, the number of insulator string components used on high-voltage transmission lines ranges from tens of thousands to several million, all of which are required to ensure good long-term operating performance. If the performance of the insulator is poor for a long time, the power will be cut off continuously due to the continuous damage and maintenance of the insulator, so that the line cannot operate normally. [0003] In recent years, my country's electric power construction and transmission projects, AC and DC UHV transmissi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B17/00H01B17/38H01B19/00
Inventor 杨志峰刘少华王根水董显林王士维张海兵罗杰
Owner JIANGSU SOUTH PORCELAIN INSULATOR CO LTD
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