Coolant direct cooling process and device for hot forming die based on boron steel pipe
A cooling liquid and hot forming technology, applied in forming tools, manufacturing tools, metal processing equipment, etc., can solve problems such as dependent and limited heat transfer efficiency of die steel
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Embodiment 1
[0036] like figure 2 As shown, this embodiment includes: an upper mold 1, a lower mold 5, and several semi-open cooling liquid passages 3, 4 respectively arranged on the surfaces of the upper mold 1 and the lower mold 5. The semi-open coolant channels are unified into D6 semicircular grooves, and the distance between the centers of the grooves is uniformly 12mm. The press is a 400T special press for thermoforming, and the cooling liquid provided is cooling water with an initial temperature controlled at 15-20°C, and the flow rate is set at 120L / Min.
[0037] The workpiece is 1.5mm thick boron steel pipe, the length is 1000mm, the diameter of the steel pipe is D50mm, and the fillet at the corner is R6, that is, the arc length is 37.68mm.
[0038] like figure 2 As shown, in the high-temperature forming process, due to the existence of the convex corner area 2, the workpiece can be formed according to the product design; in the pressure-holding cooling stage, the series of co...
Embodiment 2
[0046] like figure 2As shown, this embodiment includes: an upper mold 1, a lower mold 5, and several semi-open cooling liquid passages 3, 4 respectively arranged on the surfaces of the upper mold 1 and the lower mold 5. The semi-open coolant channel is unified into a D6 semicircular groove structure, and the groove spacing is uniformly 12mm. The press is a 150T special press for thermoforming, and the cooling liquid provided is cooling water whose initial temperature is controlled at 15-20°C, and the flow rate is set at 50L / Min.
[0047] The workpiece is 1.5mm thick boron steel pipe, the length is 300mm, the diameter of the steel pipe is D50mm, and the fillet at the corner is R6, that is, the arc length is 37.68mm.
[0048] like figure 2 As shown, in order to further optimize the cooling effect, a traditional closed cooling liquid channel 7 for indirect cooling is provided in the lobe area 2 of the upper mold 1 .
[0049] like image 3 As shown, in order to meet the requ...
Embodiment 3
[0057] like figure 2 As shown, this embodiment includes: an upper mold 1, a lower mold 5, and several semi-open cooling liquid passages 3, 4 respectively arranged on the surfaces of the upper mold 1 and the lower mold 5. The semi-open coolant channels are unified into 3mm wide and 9mm deep rectangular grooves, and the distance between the centers of the grooves is uniformly 12mm. The press is a 150T special press for thermoforming, and the cooling liquid provided is cooling water whose initial temperature is controlled at 15-20°C, and the flow rate is set at 120L / Min.
[0058] The workpiece is a 2.5mm thick boron steel pipe, the length is 1000mm, the diameter of the steel pipe is D50mm, and the fillet at the corner is R6, that is, the arc length is 37.68mm.
[0059] like figure 2 As shown, in order to further optimize the cooling effect, a traditional closed cooling liquid channel 7 for indirect cooling is provided in the lobe area 2 of the upper mold 1 .
[0060] The abo...
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