Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Coolant direct cooling process and device for hot forming die based on boron steel pipe

A cooling liquid and hot forming technology, applied in forming tools, manufacturing tools, metal processing equipment, etc., can solve problems such as dependent and limited heat transfer efficiency of die steel

Inactive Publication Date: 2015-10-07
陈扬
View PDF10 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this technology enters the pressure-holding and cooling stage after the die is stamped and formed. First, the heat is transferred to the die steel, and the die steel transfers the heat to the cooling liquid circuit arranged in it, thereby realizing the cooling of the boron steel workpiece; this method The cooling efficiency of the workpiece not only depends on the arrangement of the cooling water circuit, but also is limited by the heat transfer efficiency of the mold steel. It belongs to the hot forming process in which the cooling water indirectly cools the workpiece.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Coolant direct cooling process and device for hot forming die based on boron steel pipe
  • Coolant direct cooling process and device for hot forming die based on boron steel pipe
  • Coolant direct cooling process and device for hot forming die based on boron steel pipe

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] like figure 2 As shown, this embodiment includes: an upper mold 1, a lower mold 5, and several semi-open cooling liquid passages 3, 4 respectively arranged on the surfaces of the upper mold 1 and the lower mold 5. The semi-open coolant channels are unified into D6 semicircular grooves, and the distance between the centers of the grooves is uniformly 12mm. The press is a 400T special press for thermoforming, and the cooling liquid provided is cooling water with an initial temperature controlled at 15-20°C, and the flow rate is set at 120L / Min.

[0037] The workpiece is 1.5mm thick boron steel pipe, the length is 1000mm, the diameter of the steel pipe is D50mm, and the fillet at the corner is R6, that is, the arc length is 37.68mm.

[0038] like figure 2 As shown, in the high-temperature forming process, due to the existence of the convex corner area 2, the workpiece can be formed according to the product design; in the pressure-holding cooling stage, the series of co...

Embodiment 2

[0046] like figure 2As shown, this embodiment includes: an upper mold 1, a lower mold 5, and several semi-open cooling liquid passages 3, 4 respectively arranged on the surfaces of the upper mold 1 and the lower mold 5. The semi-open coolant channel is unified into a D6 semicircular groove structure, and the groove spacing is uniformly 12mm. The press is a 150T special press for thermoforming, and the cooling liquid provided is cooling water whose initial temperature is controlled at 15-20°C, and the flow rate is set at 50L / Min.

[0047] The workpiece is 1.5mm thick boron steel pipe, the length is 300mm, the diameter of the steel pipe is D50mm, and the fillet at the corner is R6, that is, the arc length is 37.68mm.

[0048] like figure 2 As shown, in order to further optimize the cooling effect, a traditional closed cooling liquid channel 7 for indirect cooling is provided in the lobe area 2 of the upper mold 1 .

[0049] like image 3 As shown, in order to meet the requ...

Embodiment 3

[0057] like figure 2 As shown, this embodiment includes: an upper mold 1, a lower mold 5, and several semi-open cooling liquid passages 3, 4 respectively arranged on the surfaces of the upper mold 1 and the lower mold 5. The semi-open coolant channels are unified into 3mm wide and 9mm deep rectangular grooves, and the distance between the centers of the grooves is uniformly 12mm. The press is a 150T special press for thermoforming, and the cooling liquid provided is cooling water whose initial temperature is controlled at 15-20°C, and the flow rate is set at 120L / Min.

[0058] The workpiece is a 2.5mm thick boron steel pipe, the length is 1000mm, the diameter of the steel pipe is D50mm, and the fillet at the corner is R6, that is, the arc length is 37.68mm.

[0059] like figure 2 As shown, in order to further optimize the cooling effect, a traditional closed cooling liquid channel 7 for indirect cooling is provided in the lobe area 2 of the upper mold 1 .

[0060] The abo...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
strengthaaaaaaaaaa
Login to View More

Abstract

The invention belongs to the technical field of heat treatment plastic forming, and discloses a cooling liquid direct-cooling process and device of a hot forming die based on a boron steel tube. According to the method, the corresponding position in the hot forming die is divided into a convex angle area, a concave angle area and a plane area placed in an upper die and a concave angle area and a plane area placed in a lower die according to the geometrical characteristic of the cross section of a product to be shaped, wherein the molded surface of the convex angle area is arranged into a shape which is completely the same as the shape of a finished product, and the surface of the plane area of the upper die, the surface of the plane area of the lower die and the cambered surfaces of the concave areas are provided with a plurality of half-opened cooling liquid passages which are mutually communicated; then, the boron steel tube is heated in heating equipment until Austenitizing is reached, the boron steel tube is placed in the hot forming die, and forming processing is conducted on the boron steel tube under the effect of a press machine within the range of 450-850 DEG C; finally, the closed state of the hot forming die is maintained, and meanwhile cooling liquid is conveyed into the half-opened cooling liquid passages so that the cooling liquid in the half-opened cooling liquid passages can flow and cool a workpiece directly. The cooling liquid direct-cooling process and device of the hot forming die based on the boron steel tube not only can make the workpiece be formed smoothly through the way of die stamping in a forming stage, but also can directly cool the workpiece by the cooling liquid in a pressure maintaining cooling stage.

Description

technical field [0001] The invention relates to a method and equipment in the technical field of heat treatment plastic forming, in particular to a cooling liquid direct cooling process and device for a thermoforming mold based on a boron steel pipe. Background technique [0002] As a series of hot-formed steel pipes, boron steel pipes are produced in the following ways: figure 1 As shown, it is divided into two stages: forming and quenching and cooling, in which: the forming stage needs to be stamped and formed by a mold at high temperature; The transformation of the structure results in extremely high strength and hardness: depending on the type of boron steel, its strength can reach 500-2000MPa. The chemical composition of common boron steel with a strength of 1500MPa after hot forming is: [0003] C Si mn P S Cr B min 0.20 0.20 1.00 - - 0.15 0.0015 max 0.25 0.35 1.30 0.025 ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B21D37/16
Inventor 陈扬
Owner 陈扬
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products