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Preparation material of cylinder liner frock pedestal and method for preparing frock pedestal

A cylinder liner and tooling technology, which is applied in the field of material science, can solve the problems that the quenching layer of the cylinder liner is out of tolerance, cannot meet the production requirements, and the inner hole and outer circle of the tooling base are prone to serious deformation, etc., so as to achieve stable size and good use effect excellent effect

Active Publication Date: 2015-05-06
ZYNP GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When processing cylinder liners with special requirements, the tooling base of the prior art often cannot meet the production requirements
For example, when processing a cylinder liner whose structure is tempered martensite, the inner surface is high-frequency quenched, the quenched layer is 0.8-1.2mm, and the deviation of the upper and lower quenched layers cannot exceed 0.254mm, the inner hole and outer circle of the tooling base are extremely large. Severe deformation is prone to occur, causing the quenched layer on the inner surface of the cylinder liner to exceed the tolerance, which cannot meet the production requirements

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] The base material of the cylinder liner frock provided in this embodiment belongs to a kind of austenitic cast iron, and its composition is calculated by mass percentage, and the content of each composition is as follows:

[0021] C, 2.85%; Si, 1.85%; P, 0.043%; S, 0.065%; Mn, 14.5%; Nb, 0.055%; rare earth, 0.075; the balance is iron.

[0022] A method for preparing a cylinder liner frock base includes the following steps:

[0023] (1) Dosing according to the mass percentage of the above-mentioned components;

[0024] (2) Melting and pouring into cast pipe;

[0025] (3) The cast pipe is processed as the base, leaving a margin of 0.6mm;

[0026] (4) Put the base into the neutral furnace and keep it warm for 50-60min at 1050-1100°C; then cool it with a fan after it comes out of the furnace;

[0027] (5) After machining, the inner hole is laser-grooved to increase the friction between the inner hole and the outer wall of the cylinder liner during high-frequency quenchin...

Embodiment 2

[0030] The base material of the cylinder liner frock provided in this embodiment belongs to a kind of austenitic cast iron, and its composition is calculated by mass percentage, and the content of each composition is as follows:

[0031] C, 2.95%; Si, 1.95%; P, 0.06%; S, 0.058%; Mn, 15.3%; Nb, 0.045%; rare earth, 0.065; the balance is iron.

[0032] The preparation method of the cylinder liner tooling base in this embodiment is the same as that in Embodiment 1, and will not be described again.

[0033] After inspection, some performance indicators of the cylinder liner frock base provided in this embodiment are: HBW, 145; tensile strength, 178Mpa.

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Abstract

The invention belongs to the technical field of material science and specifically relates to a preparation material of a cylinder liner frock pedestal and a method for preparing the cylinder liner frock pedestal by the utilization of the material. The cylinder liner frock pedestal preparation material provided by the invention belongs to austenite cast iron which comprises the following components: by weight, 2.75-3.0% of C, 1.8-2.3% of Si, P being less than 0.08%, S being less than 0.1%, 14-16% of Mn, 0.04-0.06% of Nb, 0.04-0.08% of rare earth, and the balance iron. In comparison with the prior art, when the frock pedestal prepared from the material provided by the invention is used for high-frequency treatment of a cylinder liner, electromotive force will not generated inside and outside the pedestal, and the size is stable; and through a bore laser technology on the pedestal, an ultrathin high-dislocation martensite is generated around a groove so as to increase frictional force with the cylinder liner. The size stability is prominent, and the using effect is excellent.

Description

technical field [0001] The invention belongs to the technical field of material science, and in particular relates to a preparation material for a tooling base of a cylinder liner and a method for preparing the tooling base of a cylinder liner using the material. Background technique [0002] Cylinder liner is one of the key components of the engine. At present, its material is mostly alloy gray cast iron, and its structure is pearlite or bainite. When processing the cylinder liner with special requirements, the tool base of the prior art often cannot meet the production requirements. For example, when processing a cylinder liner whose structure is tempered martensite, the inner surface is high-frequency quenched, the quenched layer is 0.8-1.2mm, and the deviation of the upper and lower quenched layers cannot exceed 0.254mm, the inner hole and outer circle of the tooling base are extremely large. Severe deformation is prone to occur, causing the quenched layer on the inner...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C37/10C21D5/00C21D1/09B23P15/00
Inventor 秦小才李红杰姜玉领姚涛
Owner ZYNP GRP
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