Production process of flannel mould color burnt-out blanket

A production process and flannel technology are applied in the production process field of flannel rotary screen colored burnt-out blankets, which can solve the problems of high cost of engraving fountains, few sets of roller printing machines, and poor alignment accuracy, etc. Long, rich variety, the effect of increasing variety

Active Publication Date: 2013-11-13
ZHEJIANG TRUELOVE GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0010] The purpose of the present invention is to solve the defects that the existing burnt-out process is generally completed on a roller printing machine. Due to the high cost of engraving fountains, long cycle, few sets of roller printing machines, poor alignment accuracy and difficult operation, it provides a Production process of flannel round mesh color burnt-out blanket with reduced cost and high alignment accuracy

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] A kind of production technology of flannel round screen colored burnt-out blanket, described production technology comprises the following steps:

[0037] a) Raw material selection: choose 100D / 48F FDY as weft insertion, 100D / 48F FDY as knitting chain, and 150D / 288F DTY as wool yarn; among them, the mass percentage of weft insertion in the fabric is 15%, knitting chain The mass percentage in the fabric is 14%, and the mass percentage of wool yarn in the fabric is 71%;

[0038]b) Knitting: Weave gray fabric on a double-needle bed warp knitting machine, bar L1 and L6 are fully worn with 150D / 288F DTY, L2 and L5 are fully worn with 100D / 48F FDY, and the raw materials are warped-warp-knitted-cut, Obtain gray cloth; Adopt 40 inches of wool yarn pan heads during warping, the yarn holding capacity is 48000m / pan head, and each pan head warps root number is wool yarn 170, base cloth 350; Warping speed is 500m / min, warping Tension: 14cN / 16.7tex; Course let-off: Insert weft: 4.76...

Embodiment 2

[0043] A kind of production technology of flannel round screen colored burnt-out blanket, described production technology comprises the following steps:

[0044] a) Raw material selection: choose 100D / 48F FDY as weft insertion, 100D / 48F FDY as knitting chain, and 150D / 288F DTY as wool yarn; among them, the mass percentage of weft insertion in the fabric is 25%, knitting chain The mass percentage in the fabric is 20%, and the mass percentage of wool yarn in the fabric is 55%;

[0045] b) Knitting: Weave gray fabric on a double-needle bed warp knitting machine, bar L1 and L6 are fully worn with 150D / 288F DTY, L2 and L5 are fully worn with 100D / 48F FDY, and the raw materials are warped-warp-knitted-cut, Obtain gray cloth; Adopt 40 inches of wool yarn pan heads during warping, the yarn holding capacity is 49000m / pan head, and each pan head warps root number is wool yarn 175, base cloth 358; Warping speed is 600m / min, warping Tension 18cN / 16.7tex; Course let-off: Weft insertion: 4...

Embodiment 3

[0050] A kind of production technology of flannel round screen colored burnt-out blanket, described production technology comprises the following steps:

[0051] a) Raw material selection: choose 100D / 48F FDY as weft insertion, 100D / 48F FDY as knitting chain, and 150D / 288F DTY as wool yarn; among them, the mass percentage of weft insertion in the fabric is 19.8%, knitting chain The mass percentage in the fabric is 17.2%, and the mass percentage of wool yarn in the fabric is 65%;

[0052] b) Knitting: Weave gray fabric on a double-needle bed warp knitting machine, bar L1 and L6 are fully worn with 150D / 288F DTY, L2 and L5 are fully worn with 100D / 48F FDY, and the raw materials are warped-warp-knitted-cut, Obtain gray cloth; When warping, adopt 40 inch wool yarn pan heads, the yarn holding capacity is 50000m / pan head, and each pan head warps root number is wool yarn 180, base cloth 360; Warping speed is 700m / min, warping Tension: 22cN / 16.7tex; course let-off: weft inlay: 4.76mm...

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PUM

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Abstract

The invention relates to a production process of a flannel mould color burnt-out blanket. The production process comprises the steps of raw material selection, weaving, printing pretreatment, printing and aftertreatment. The production process has the beneficial effects that the process is transferred to a circular screen printer to be operated, so that the resource space of a factory is greatly utilized, the cost is reduced, and the register is preciser; the traditional acidic burnt-out mode is broken through, alkaline burnt-out is adopted, so that the burnt-out variety is increased, and the diversity of the market is enriched; and the flannel burnt-out blanket integrates the characteristics of a burnt-out processing process and a foam printing process in unique styles of elegant and novel appearance, soft and smooth handfeel, graceful pendency and beautiful color, and forms cavities by a burnt-out process, and the phenomenon of sloughing or wadding loosing in the washing process can be prevented by the foam printing process after the cavities are formed.

Description

technical field [0001] The invention relates to a production process of a fabric, in particular to a production process of a flannel circular net colored burnt-out blanket. [0002] Background technique [0003] The warp-knitted plush fabric after burn-out printing (usually referred to as burn-out printing) is rich in the appreciation value of handicrafts, so it is widely used in hotels, restaurants, transportation, conference centers, and family bedding and clothing. [0004] Between 1967 and 1977, the transfer printing method by sublimation transfer of disperse dyes was commercially successful and aroused widespread interest. Because this printing method has the advantages of artistic patterns, rich layers, realistic shapes, short printing process, and easy operation and management, it has developed rapidly. [0005] At present, the more common raw materials for burnt-out printing polyester warp-knitted plush fabrics are polyester yarn and cotton core-spun yarn, blen...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A47G9/02D04B21/02D06B21/00D06C7/02D06C15/00D06C11/00D06P1/16D06P1/44D06P1/52D06P1/673D06P1/645
Inventor 郑其明刘荣道刘坚彭宪忠
Owner ZHEJIANG TRUELOVE GROUP
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