Dechlorination agent and preparation method thereof

A technology of dechlorination agent and pore-forming agent, applied in the field of dechlorination agent and its preparation, can solve the problems of reducing the service life of equipment, affecting the normal operation of the device, destroying the active site of the catalyst, etc. The effect of not easy to mud

Active Publication Date: 2013-11-13
康健科技(山东)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

(2) Catalyst poisoning; chlorine has unbonded lone pairs of electrons and has a great electron affinity, which is easy to react with metal ions, occupying or destroying the active sites of catalysts, such as platinum catalysts used in catalytic reforming devices and other expensive catalyst
Moreover, chloride ions also have high mobility and often migrate downstream with the process gas, which can deactivate the entire catalyst in a short period of time and bring great economic losses to the enterprise.
(3) Equipment blockage; under the condition of hydrogen, the chloride in the raw material will be converted into HCl, and HCl will react with NH3 to form ammonium chloride. Under low temperature environment, ammonium chloride crystallizes and deposits on the inlet of the heat exchanger and other related equipment, causing Blockage affects the normal operation of the device and reduces the service life of the equipment; moreover, chlorine reacts with the zinc oxide desulfurization catalyst to form zinc chloride with a low melting point (285°C), which causes the desulfurizer to sinter and coke, and blocks the passage of hydrogen sulfide into the desulfurizer , so that the desulfurization efficiency is reduced
However, most of the above-mentioned dechlorination agents are high-temperature type (100-450°C), while normal temperature types such as T401 series, NC, KT407 and G-92 dechlorination agents and low-temperature type (0°C) are relatively less researched. less, and there are problems such as low chlorine capacity at normal temperature and pressure, low strength, and the gas path that cannot handle higher concentrations of HCl; in addition, the diameter of most normal temperature dechlorination agents on the market is generally 3-5mm, and they are all bar-shaped Or spherical (such as G-92, KT407, NC, etc.), but the strength of most products is only about 30-100N / cm, although this is higher than the standard of the Ministry of Chemical Industry (50N / cm), but in some special occasions such as It is not suitable for use if it contains water vapor or is too heavy, because it will be muddy or crushed and blocked, causing production stoppage

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] A kind of dechlorination agent, it is prepared by the material of following weight percent:

[0046] Carrier: NaAlO 2 50wt%,

[0047] Active components: ZnO20wt%, CaO20wt%,

[0048] Pore-forming agent: PEG-10002wt%, ammonium bicarbonate 1wt%,

[0049] Extrusion aid: 2wt% of tianjing powder,

[0050] Binder: CMC5wt%;

[0051] The specific preparation method comprises the following steps:

[0052] (1) The above NaAlO 2 , ZnO, CaO, sage powder and CMC are mixed uniformly to obtain a mixture;

[0053] (2) According to the weight of the mixture, add 30wt% water to dissolve PEG-1000 and ammonium bicarbonate, then add it to the above mixture and mix evenly, knead it in the kneader for 3 times, and then extrude it in a twin-screw extruder with a diameter of Extrude in a strip shape with a 1.5mm extrusion head, dry at 100°C for 3 hours, heat up from room temperature at a rate of 4.2°C / min to 400°C for 4 hours within 1.5 hours, and then cool naturally to obtain room temperat...

Embodiment 2

[0055] A kind of dechlorination agent, it is prepared by the material of following weight percent:

[0056] Carrier: Na 2 SiO 3 40wt%, kaolin 15wt%,

[0057] Active components: ZnO15wt%, CaO20wt%,

[0058] Pore-forming agent: PEG-6004wt%,

[0059] Extrusion aid: glycerin 1wt%,

[0060] Binder: CMC5wt%;

[0061] The specific preparation method comprises the following steps:

[0062] (1) The above Na 2 SiO 3 , kaolin, ZnO, CaO, glycerin, and CMC are mixed uniformly to obtain a mixture;

[0063] (2) According to the weight of the mixture, add 25wt% of water to dissolve PEG-600, then add it to the above mixture and mix evenly, knead twice in the kneader, and then extrude in a twin-screw extruder with a diameter of 1.5mm Extrude in a strip shape, dry at 150°C for 1.5h, heat up from room temperature at 4°C / min to 500°C within 2h and bake for 3.5h, then cool naturally to get dechlorination agent B at room temperature.

Embodiment 3

[0065] A kind of dechlorination agent, it is prepared by the material of following weight percent:

[0066] Carrier: NaAlO 2 58wt%, kaolin 10wt%,

[0067] Active components: ZnO10wt%, MnO 2 2wt%, Ca(OH) 2 15wt%,

[0068] Pore-forming agent: urea 2wt%,

[0069] Extrusion aid: polyacrylamide 1wt%,

[0070] Binder: polyvinyl alcohol 2wt%;

[0071] The specific preparation method comprises the following steps:

[0072] (1) The above NaAlO 2 , ZnO, MnO 2 , Kaolin, Ca(OH) 2 , polyacrylamide, and polyvinyl alcohol are mixed uniformly to obtain a mixture;

[0073] (2) According to the weight of the mixture, add 20wt% water to dissolve the urea, then add it to the above mixture and mix it evenly, knead it in the kneader for 5 times, and then extrude it in a twin-screw extruder with a diameter of 1.5mm. Extrude in the shape of a head, dry at 110°C for 3 hours, heat up from room temperature at 4.7°C / min to 450°C for 3 hours within 1.5 hours, and then cool naturally to obtain r...

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Abstract

The invention discloses a dechlorination agent and a preparation method thereof. The dechlorination agent is prepared from the following materials: 15-70wt% of carrier, 15-60wt% of active components, 1-10wt% of a pore-forming agent, 1-5wt% of an extrusion aid and 2-10wt% of a binder, wherein the carrier is at least one of weak acid salt, kaolin, pseudo-boehmite or Al2O3. The preparation method comprises the steps of mixing the materials, adding water, mixing, kneading, extruding, drying and calcining. The dechlorination agent has the advantages of high adsorption efficiency against high-concentration or low-concentration HCl at normal temperature, high dechlorination precision, high chlorine content of above 30% and a certain adsorption effect against organic chlorides; chemical reaction adsorption is adopted for adsorption against HCl, the adsorption is performed at normal temperature and normal pressure, energy consumption is not required, and the absorbed HCl and the active component in the dechlorination agent perform reaction to form a stable chemical substance to exist in an adsorber bed layer; and the dechlorination agent further has the advantages of low toxicity, high stability, easiness in filling and unloading, and no secondary pollution.

Description

technical field [0001] The invention relates to a dechlorination agent and a preparation method thereof. Background technique [0002] The harm of chlorine in industrial production and life is mainly in the form of HCl. In some industrial production, organic chlorides will also be converted into HCl, which will affect the production equipment and human society. HCl is a highly reactive and highly corrosive harmful gas. Its industrial hazards are mainly manifested in the following aspects: (1) Corrosion equipment; chlorine is the main factor causing equipment corrosion. , mainly in atmospheric and vacuum distillation units, naphtha hydrogenation units, catalytic cracking units and catalytic reforming units. The common ones are dew point corrosion and stress corrosion. HCl is non-corrosive in gaseous state, or corrosion is very light, but after liquid water appears in the condensation area, it will form highly corrosive hydrochloric acid, which will dissolve and corrode the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D53/68
Inventor 肖天存黄瑜李志诚陈浩逸
Owner 康健科技(山东)有限公司
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