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Thermal imaging detection of inner channel blockage

An inner channel, image technology, applied in the field of thermal imaging detection, can solve problems such as inability to detect blockage

Active Publication Date: 2016-01-27
THERMAL WAVE IMAGING INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

These methods are generally successful at detecting full or near-complete blockages, but they often fail to detect partial blockages

Method used

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  • Thermal imaging detection of inner channel blockage
  • Thermal imaging detection of inner channel blockage
  • Thermal imaging detection of inner channel blockage

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Embodiment Construction

[0062] Component manufacturing can require many steps, some of which can include quality inspections. Although the present disclosure describes methods and apparatus for turbine blade manufacturing and inspection, these methods and apparatus may also be used for other types of assemblies and subsequent inspections after the assembly has been in service.

[0063] refer to Figure 1 to Figure 3 , the manufacture of the turbine blade 100 may include several steps, such as casting, machining, and coating of the blade 100 . The casting process may include injecting molten superalloy into a mold cavity with a ceramic core defining a network of internal cooling channels. After casting the blade 100, the ceramic core can be removed by a chemical leaching process. Multiple inspections can be performed at each manufacturing step or operation. For example, after casting the blade 100, quality inspection may include measuring constructional characteristics of the blade 100, such as ove...

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Abstract

A method of thermally inspecting an assembly (100) defining at least one internal channel (110, 120). The method includes receiving a sequential sequence of thermal images (712) at at least one exit aperture (122) bounded by the at least one inner channel at the surface (102) of the component. The method also includes delivering pressurized airflow pulses into the at least one inner channel, receiving (1000, 1000a, 1000b, 1000c) temperature response signals as a function of time based on the received thermal images, and determining a temperature response signal one of the derivatives (1001, 1001a, 1001b, 1005), and determining a blockage level of the at least one inner channel based on the first derivative of the temperature response signal.

Description

technical field [0001] The present disclosure relates to thermal imaging detection of passage blockages in objects. Background technique [0002] In order to improve the thermodynamic efficiency of the gas turbine, the high pressure turbine section of the engine can be operated at its highest possible temperature. However, as turbine operating temperatures rise, so do thermal stresses on turbine blade components such as buckets and blades. These stresses can lead to reduced component life and potential failure during operation. Modern aircraft turbine engines, as well as ground-based turbines for power generation, have addressed seemingly divergent requirements for higher operating temperatures and protection and maintenance of turbine blades with significant advances in design, materials, and manufacturing techniques. [0003] Modern turbine blades are generally constructed of superalloys, which offer superior mechanical strength at high temperatures, resistance to creep,...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01K13/00G01K3/00G06F15/00
CPCF01D5/186F01D5/187F01D21/003G01J5/0014G01J5/0088G01J2005/0077G01N25/72Y02T50/60
Inventor S·M·谢帕德J·R·洛塔T·阿麦德B·B·乔德里
Owner THERMAL WAVE IMAGING INC
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