Safe and high-efficient low-silicon molten-ion blowing process

A molten iron and high-efficiency technology, applied in the direction of improving process efficiency, manufacturing converters, etc., can solve problems such as affecting the smooth progress of production, increasing processing costs, and reducing the degree of slag foaming, achieving good popularization and application value and improving production safety. , the effect of improving the dephosphorization efficiency

Active Publication Date: 2015-02-04
WUKUN STEEL
View PDF8 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

First of all, during the smelting process of low-silicon molten iron, the decarburization reaction is advanced, and the oxidation of carbon is prior to the oxidation of silicon, and the SiO in the slag 2 Dicalcium silicate that appears earlier in the initial slag hinders the melting of lime, making slagging difficult in the early stage of blowing and poor dephosphorization effect
Secondly, with the progress of the blowing process, the FeO content in the slag gradually decreases, which is not conducive to the melting of lime, and it will also cause difficulty in slag melting. The slag is easy to "return dry" and the fluidity becomes poor.
Thirdly, the low-silicon iron slag layer is too thin, the amount is too small, the molten steel surface is not well covered, the degree of slag foaming is reduced, and the metal splash is serious, which further causes serious accidents such as oxygen lance sticking to steel, which not only increases the processing cost, It also affects the smooth progress of production
In addition, the silicon content in molten iron is low, and the CO gas content rises rapidly after converter blowing and ignition, while the O 2 The content drops slowly, which can easily lead to flying guns or even detonation

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] The molten iron is blown by a 120t top-bottom combined blowing converter. First, the main material for blowing is loaded into the converter. The weight percentage of the main material is 84.0% of the low-silicon molten iron. The amount is 26 t. The temperature of molten iron is 1305°C, and its element weight percentages are C: 4.200%, Si: 0.120%, Mn: 0.420%, S: 0.026%, and P: 0.120%. Then start blowing with oxygen supply, the purity of oxygen is ≥99.5%, the pressure of oxygen supply is 0.86MPa, and the flow rate of oxygen supply is 27000m 3 / h, in the early stage of blowing 0~2min, the gun position is controlled at 150cm.

[0030] Add slag material after blowing starts, and the amount of slag material is 19.47kg of lime, 15.22kg of lightly burned dolomite, 4.00kg of iron ore, and 77.00kg of pig iron per ton of molten iron. The addition of slag material is carried out in two batches. The first batch was added after blowing started, and the added slag materials were li...

Embodiment 2

[0033] The molten iron is blown in a 120t top-bottom combined blowing converter. First, the main material for blowing is loaded into the converter. The weight percentage of the main material is 87.0% of the low-silicon molten iron. The amount is 20 t. The temperature of molten iron is 1295°C, and its element weight percentages are C: 4.850%, Si: 0.200%, Mn: 0.390%, S: 0.032%, and P: 0.113%. Then start blowing with oxygen supply, the purity of oxygen is ≥99.5%, the pressure of oxygen supply is 0.84MPa, and the flow rate of oxygen supply is 28000m 3 / h, in the early stage of blowing 0~1.5min, the gun position is controlled at 160cm.

[0034] Add slag material after blowing starts, and the amount of slag material is 22.93kg of lime, 17.29kg of light burnt dolomite, 6.70kg of iron ore, and 47.70kg of pig iron per ton of molten iron. The addition of slag material is carried out in two batches. The first batch was added after blowing started, and the added slag materials were lim...

Embodiment 3

[0037] The molten iron is blown in a 120t top-bottom combined blowing converter. First, the main material for blowing is loaded into the converter. The weight percentage of the main material is 87.5% of the low-silicon molten iron. The amount is 19 t. The temperature of molten iron is 1295°C, and its element weight percentage is C: 4.380%, Si: 0.170%, Mn: 0.440%, S: 0.021%, P: 0.098%. Then start blowing with oxygen supply, the purity of oxygen is ≥99.5%, the pressure of oxygen supply is 0.88MPa, and the flow rate of oxygen supply is 26000m 3 / h, in the early stage of blowing 0~1min, the gun position is controlled at 140cm.

[0038] Add slag material after blowing starts, and the amount of slag material is 19.92kg of lime, 17.29kg of light burnt dolomite, 7.08kg of iron ore, and 72.00kg of pig iron per ton of molten iron. The addition of slag material is carried out in two batches. The first batch was added after blowing started, and the added slag materials were lime, light...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a safe and efficient low-silicon molten iron blowing process, which belongs to the technical field of converter smelting. Fill the converter with 80.0~90.0% by weight of low-silicon molten iron and the remaining steel scrap. In the early stage of blowing 0~2min, the position of the oxygen lance is set at 140~160cm, and the constant pressure of oxygen supply is 0.84~0.88MPa. The flow rate is 26000~28000m3 / h. Add slag after the blowing starts, and the dosage is 17.00~25.00kg of lime, 13.50~19.00kg of light burnt dolomite, 0~12.00kg of iron ore, 0~80.00kg of pig iron per ton of molten iron, and raise the gun position to 155 ~175cm. At the end of blowing, lower the position of the gun to 110-120cm for 85-95 seconds, and the blowing time for the whole process of oxygen supply reaches 13-15 minutes, and then lifts the gun and dumps the slag. The blowing process of the present invention is beneficial to the early slag melting in the blowing process of the low-silicon molten iron, the slag is completely melted and the slag is melted well, and the dephosphorization efficiency is obviously improved. The slag completely covers the molten steel surface, which is beneficial to reduce the sticking problem of oxygen lance, furnace mouth, fume hood, etc. caused by splashing, reduces the loss of steel material, reduces the intensity of maintenance and cleaning work, and is conducive to saving costs and improving It is safe in production and has good promotion and application value.

Description

technical field [0001] The invention belongs to the technical field of converter smelting, and in particular relates to a safe and efficient low-silicon molten iron blowing process with good slag melting effect, high dephosphorization efficiency, less splashing. Background technique [0002] Due to the fluctuation of raw materials used in blast furnaces and the reduction of coke ratio in ironmaking, the silicon content of molten iron supplied from blast furnaces in ironworks to steelmaking plants for converter smelting often fluctuates greatly, which puts higher requirements on the converter smelting process. Especially when the silicon content of molten iron is on the low side, it brings a lot of technical difficulties to the converter smelting process. First of all, during the smelting process of low-silicon molten iron, the decarburization reaction is advanced, and the oxidation of carbon is prior to the oxidation of silicon, and the SiO in the slag 2 It is difficult to ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Patents(China)
IPC IPC(8): C21C5/30
CPCY02P10/20
Inventor 速国武陈寿红陆大章赵金成
Owner WUKUN STEEL
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products