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Treatment method for analytical ferrograph ferrogram-making oil sample

A ferrography, analytical technology, applied in the field of processing oil samples produced by analytical ferrography, can solve the problems of data deviation, misjudgment, hindering the development of ferrography analysis technology, etc., to improve efficiency and accuracy , easy to clearly observe the effect

Inactive Publication Date: 2014-02-12
SHANGHAI BAOSTEEL IND TECHNOLOGICAL SERVICE
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AI Technical Summary

Problems solved by technology

This has greatly hindered the development of ferrographic analysis technology. It is easy to cause data deviation during the analysis process, and it is not easy to grasp the status of the equipment. In serious cases, it may cause misjudgment.

Method used

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Embodiment Construction

[0010] The processing method of the analytical ferrography instrument of the present invention makes spectrum oil sample comprises the following steps:

[0011] Step 1. Collect the oil sample of the equipment and pour it into the oil sample bottle. Heat the oil sample bottle in an oven at a temperature of 65±5°C. After about 30 minutes, take the oil sample bottle out of the oven, and then put the oil sample bottle on the shaker. Shake and stir the sample for 1-2 minutes, so that the abrasive particles are evenly suspended in the oil sample;

[0012] Step 2. Pour 2-3ml of the oil sample into a plastic box from the fully oscillated and stirred oil sample, and analyze the iron content in the oil sample by an oil spectrometer;

[0013] Step 3. Dilute the abrasive particle concentration of the oil sample according to the iron content in the oil sample. The corresponding relationship between them is as follows: when the iron element content is 0-15ppm, the dilution ratio of the abra...

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Abstract

The invention discloses a treatment method for an analytical ferrograph ferrogram-making oil sample. The method comprises: firstly subjecting a collected oil sample to heating and oscillation to make abrasive particles suspend uniformly; detecting the content of iron in the oil sample, setting an oil sample abrasive particle concentration dilution ratio respectively according to the iron content, and adopting liquid paraffin as a concentration diluting solvent; employing a tetrachloroethylene organic solvent to dilute the oil sample viscosity, keeping the volume ratio at 3:1; subjecting the oil sample to ferrogram-making, and then subjecting the abrasive particles to monolayer deposition on a substrate, keeping the abrasive particle coverage within the range of 10%-30%, depositing ferromagnetic abrasive particles greater than 5 micrometers in the entrance region of a ferrogram, and arranging the abrasive particles in a chain along a magnetic line direction. The abrasive particles on the ferrogram are free of stacking phenomenon, and no residual oil trace is left on the ferrogram, thus facilitating clear observation of a ferroscope. The method provided by the invention determines and established an oil sample dilution ratio standard, and under the premise of ensuring the abrasive particle accuracy reflected by the ferrogram, enhances the ferrogram-making efficiency of an analytical ferrograph, and improves the accuracy of equipment diagnosis.

Description

technical field [0001] The invention relates to a processing method for spectroscopic oil samples produced by an analytical ferrography instrument. Background technique [0002] With the development of science and technology, ferrography technology has been widely used in my country's industry and has become one of the important monitoring and diagnosis technologies for mechanical equipment. Analytical ferrography makes ferrograms from the collected oil samples, and then observes and identifies the abrasive grains deposited on the ferrograms through a microscope, and obtains important wear information such as the morphology, size, composition, and concentration of the abrasive grains. Qualitative and quantitative analysis, so as to correctly judge the wear status of the monitored mechanical equipment. Usually, when analytical ferrography is used to produce spectra, the oil samples used for spectrum preparation need to be repeatedly diluted in concentration to obtain ferrogr...

Claims

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Application Information

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IPC IPC(8): G01N1/28G01N1/38
Inventor 胡申辉刘仁德张伟
Owner SHANGHAI BAOSTEEL IND TECHNOLOGICAL SERVICE
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