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Preparation method for U-shaped hole in casting

A U-shaped and casting technology, which is applied in the direction of casting molding equipment, casting molds, and casting mold components, can solve the problems of poor bonding between metal elbows and metal substrates, low processing efficiency, and expensive processing costs.

Inactive Publication Date: 2014-03-19
SHENYANG POLYTECHNIC UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the processing efficiency of this method is low, and the processing cost will be very expensive if a hole with a larger diameter is processed; the other is to use a metal elbow (the metal elbow is the same material as the casting) as the U-shaped hole core, and then pass Casting U-shaped hole
However, this method must strictly control the metal pouring temperature. Once the pouring temperature is designed to be too high or improperly operated, the metal elbow may be melted through, causing the workpiece to be scrapped.
If the pouring temperature design is too low, it may cause poor bonding between the metal elbow and the metal matrix, which is also not conducive to the quality of the workpiece

Method used

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  • Preparation method for U-shaped hole in casting

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Embodiment Construction

[0013] In this embodiment, a U-shaped hole with a casting diameter of 5 mm and a developed length of 50 mm is taken as an example for illustration. Carry out molding according to the designed casting structure; according to the shape of the U-shaped hole, evenly wind the carbon fiber on the U-shaped iron frame, or evenly smear the graphite paint on the U-shaped iron frame, and then get the U-shaped hole core, the U-shaped hole The size of the core is the same as the U-shaped hole to be formed, that is, the U-shaped hole core is a U-shaped hole core with a diameter of 5mm and a developed length of 50mm. The U-shaped hole core is placed in the pre-formed hole position in the cavity; The metal aluminum liquid is poured into the casting mold at a pouring temperature of 700°C, and the casting is obtained after cooling and solidification; after the casting is taken out, the U-shaped hole core is drawn out to obtain a U-shaped hole. The limitations and improvements to the present inv...

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Abstract

The invention relates to the casting field, and especially relates to a preparation method for a U-shaped hole in casting. Molding is carried out according to a designed casting structure. A U-shaped hole core is prepared from fibers with high temperature resistance and a metal skeleton, or painting for casting is painted uniformly on a metal skeleton to prepare a U-shaped hole core. The size of the U-shaped hole core is the same as the size of the shaped hole. The U-shaped hole core is placed in the mold during the pouring process. After the casting is taken out, the U-shaped hole core is drawn out, and a U-shaped hole meeting the curvature radius of design requirements can be obtained. The preparation method is advantageous in that, the problem that a U-shaped hole cannot be cast through a conventional casting method is solved.

Description

technical field [0001] The invention designs the field of casting, and in particular relates to a method for forming U-shaped holes with different curvatures on castings by using high-temperature-resistant fibers or coatings for casting. Background technique [0002] The formation of U-shaped holes is difficult to achieve either by ordinary cutting or traditional sand casting methods. Therefore, the formation of U-shaped holes on parts is generally divided into two categories: one is electron beam processing technology, which uses electron beams in the magnetic field The principle of medium deflection makes it deflect inside the workpiece, and can process fine U-shaped holes. By controlling the speed of the electron beam and the strength of the magnetic field, the radius of curvature can be controlled. However, the processing efficiency of this method is low, and the processing cost will be very expensive if a hole with a larger diameter is processed; the other is to use a ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/10B22C23/02
Inventor 曲迎东秦刚高民强蒋立鹏金美玲李荣德尤俊华
Owner SHENYANG POLYTECHNIC UNIV
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