Fan gear box space failure predicating method based on temperature data

A technology for temperature data and fault prediction, which is used in machine gear/transmission mechanism testing, electrical digital data processing, special data processing applications, etc., and can solve problems such as large economic losses and long downtime.

Inactive Publication Date: 2014-04-23
NORTH CHINA ELECTRIC POWER UNIV (BAODING)
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Among the many failure types of wind turbines, although the failure rate of the gearbox is relatively low, the downtime caused by its failure is the longest and the economic loss is the largest
At present, the fault detection methods for wind turbine gearbox mainly include: vibration signal-based method, noise signal-based method, oil analysis method, acoustic emission detection technology, etc., but the sensors for the above methods on wind turbines have not yet been popularized. Domestic wind turbines have realized the temperature monitoring of gearboxes. Therefore, from the perspective of existing technology and economy, directly using temperature signals to realize the fault prediction of gearboxes has its specific advantages.

Method used

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  • Fan gear box space failure predicating method based on temperature data
  • Fan gear box space failure predicating method based on temperature data
  • Fan gear box space failure predicating method based on temperature data

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Experimental program
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Embodiment 1

[0075] The realization of technical scheme of the present invention is divided into three steps:

[0076] 1. Use the regression analysis method to preprocess the temperature data;

[0077] 2. Use the subspace method to identify the parameters of the stochastic state-space model;

[0078] 3. Realize the early warning of the gearbox failure.

[0079] 1 Preprocessing of temperature data

[0080] The subspace method is a time-domain analysis method, which is suitable for dealing with high-frequency signals like vibration signals that fluctuate up and down a certain value. The regression analysis method is used to predict the temperature data in a single step, and the difference between the actual value and the predicted value is obtained, which is called the residual, and the residual is used as the observation Y of the stochastic state space model.

[0081] 1.1 Multiple linear regression model

[0082] The general form of a multiple linear regression model is as follows:

[...

Embodiment 2

[0141] 1. Use the regression analysis method to preprocess the temperature data;

[0142] 1. Find the estimated value of the regression parameter

[0143] Using a period of ambient temperature T e , gearbox oil temperature T o , gear bearing temperature T b Estimate regression model parameters. Suppose the temperature value T at time k k and ambient temperature values ​​at the previous 2 moments (T e(k-1) , T e(k-2) ), the gearbox oil temperature at two moments before time k (T o(k-1) , T o(k-2) ) related to the gear bearing temperature (T b(k-1) , T b(k-2) )related. T k is the average of the gearbox oil temperature and the gear bearing temperature.

[0144] If n groups of such monitoring data have been obtained (T ie1 , T ie2 , T io3 , T io4 , T ib5 , T ib6 ;T i ), i=1,2,…,n, then the regression model is

[0145] T 1 = β ...

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Abstract

The invention discloses a fan gear box space failure predicating method based on temperature data. The method comprises the following steps of A1, temperature data preprocessing: a regression analysis method is utilized for carrying out single-step predication on temperature data, a difference value between a practical value and a predicating value is obtained and is called as a residual, and the residual is used as the observing quantity Y of a random state space model; A2, random state space model recognition; A3, gear box failure predication. The fan gear box space failure predicating method has the advantages that through analyzing internal features, reflected by the temperature data, of a gear box, early warning signals can be sent out at the initial failure stage with low temperature, the damage to the gear box can be reduced, and the occurrence of irreversible failure is avoided.

Description

technical field [0001] The invention relates to a temperature data-based fault prediction method for a fan gear box space. Background technique [0002] Among the many failure types of wind turbines, although the failure rate of the gearbox is relatively low, the downtime caused by its failure is the longest and the economic loss is the largest. At present, the fault detection methods for wind turbine gearbox mainly include: vibration signal-based method, noise signal-based method, oil analysis method, acoustic emission detection technology, etc., but the sensors for the above methods on wind turbines have not yet been popularized. Domestic wind turbines have realized the temperature monitoring of gearboxes. Therefore, from the perspective of existing technology and economy, directly using temperature signals to realize the fault prediction of gearboxes has its specific advantages. The occurrence of most failures is a gradual process, such as failure of bearings and gears, ...

Claims

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Application Information

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IPC IPC(8): G01M13/02G06F19/00
Inventor 赵洪山郭伟邓嵩
Owner NORTH CHINA ELECTRIC POWER UNIV (BAODING)
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