Non-contact type ultrasonic flaw-detecting machine for hollow car axle

A hollow axle, non-contact technology, applied in the use of sound waves/ultrasonic waves/infrasonic waves to analyze solids, use sound waves/ultrasonic waves/infrasonic waves for material analysis, and measuring devices, etc., can solve the problem of affecting the efficiency of hollow axle flaw detection and the wear of probe carriers Serious, time-consuming and other problems, to achieve the effect of reducing labor intensity, long service life and convenient operation

Active Publication Date: 2014-10-08
南京众城亿轮轨道交通技术有限公司
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Problems solved by technology

[0003] After searching, it was found that the Chinese utility model patent application number is 201120317694.3, which discloses a high-efficiency hollow axle ultrasonic flaw detector. In its structure, the probe rod is also used to detect the hollow shaft. It is a contact structure, wh

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  • Non-contact type ultrasonic flaw-detecting machine for hollow car axle
  • Non-contact type ultrasonic flaw-detecting machine for hollow car axle
  • Non-contact type ultrasonic flaw-detecting machine for hollow car axle

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Embodiment 1

[0024] This embodiment provides a non-contact hollow axle ultrasonic flaw detector, the structure is as follows Figure 1 to Figure 6 As shown, it includes a chassis 17, a body 14, a feed mechanism 12, a detection control system and a lifting mechanism. The bottom of the chassis 17 is provided with a universal traveling wheel 18, and a control handle 19 is provided on one side of the chassis. On the upper surface of the chassis on the opposite side of the handle installation side, the feeding mechanism is arranged on the body 14 between the control handle and the lifting mechanism. Feed the motor 22, one side of the housing is provided with a plug that cooperates with the feed mechanism, the feed mechanism connection cable is installed on the plug, the probe rod is installed on the feed mechanism, and the installation end of the probe rod passes through the chain through the transmission assembly It is connected with the feed motor, and the detection end of the probe rod is pr...

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Abstract

The invention discloses a non-contact type ultrasonic flaw-detecting machine for a hollow car axle. The non-contact type ultrasonic flaw-detecting machine comprises a chassis, a machine body, a feeding mechanism, a detection control system and a lifting mechanism, wherein a universal walking wheel is arranged at the bottom of the chassis; a control handle is arranged on one side of the chassis; the lifting mechanism is mounted on the upper surface of the chassis which is located on the other side opposite to the control handle mounting side; the feeding mechanism is arranged on the machine body between the control handle and the lifting mechanism. Compared with the prior art, the non-contact type ultrasonic flaw-detecting machine for the hollow car axle is used for detecting the hollow car axle by using a non-contact ultrasound wave pulse reflection method; the detection control system is used for controlling the feeding mechanism to drive a flaw-detecting rod to move forth and back along with the inner surface of the hollow car axle; a probe carrier at one end of the flaw-detecting rod rotates under the driving of a rotation motor, so that a probe on the probe carrier is capable of automatically detecting the hollow axel in all directions and accurately detecting transverse flaws and vertical flaws on the inner surface and the outer surface of the hollow car axel and material defects in the hollow car axel.

Description

technical field [0001] The invention relates to an axle flaw detector, in particular to a non-contact hollow axle ultrasonic flaw detector, which belongs to the technical field of metal ultrasonic flaw detection equipment. Background technique [0002] In the context of my country's rapid railway speed increase, it is especially necessary to overhaul high-speed railway EMUs that have reached the maintenance mileage to ensure operational safety. During overhaul, it is necessary to carry out ultrasonic flaw detection inspection on the axle. Existing ultrasonic flaw detection equipment can only detect solid axles. However, the axles used in high-speed railway EMUs are basically hollow axles, and the probe needs to be inserted into the interior of the axle for comprehensive inspection. Therefore, it is urgent to provide an improved hollow axle ultrasonic flaw detector to overcome the above defects. [0003] After searching, it was found that the Chinese utility model patent ap...

Claims

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Application Information

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IPC IPC(8): G01N29/06G01N29/28
Inventor 林宝柱
Owner 南京众城亿轮轨道交通技术有限公司
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