Inner Spraying Device and Technology of Large Volume Steel Seamless Gas Cylinder

A seamless gas cylinder and internal spraying technology, which is applied to the surface coating device, coating, pretreatment surface, etc., can solve the problems of cylinder failure, bulging, cracking, etc., to improve work efficiency and ensure spraying The effect of improving powder quality and prolonging service life

Active Publication Date: 2015-10-21
ZHONGYOU GENERAL LUXI NATURAL GAS EQUIP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] During the regular inspection of steel cylinders containing compressed natural gas, it was found that the inner walls of the steel cylinders were corroded more seriously, and the corrosion of the steel cylinders was mainly caused by the H in the compressed natural gas under pressure. 2 and S in the steel cylinder material, produce H in a certain environment 2 S corrosion leads to hydrogen embrittlement, corrosion cracks, and bulging of steel cylinders, resulting in failure of steel cylinders and scrapping
[0003] In order to solve the above problems, there are two main solutions commonly used at present. One is to passivate the inner wall of the gas cylinder to form a dense passivation film on the inner wall of the gas cylinder, but the passivated gas cylinder is still There are cases where certain gas components can be adsorbed, and the passivation film on the inner wall of the gas cylinder will be activated under certain conditions and lose its passivation state, which has no protective effect; the second is to spray paint on the inner wall of the gas cylinder to achieve corrosion resistance Anti-pollution and other purposes, but limited by spraying paint and spraying process, the internal spray coating obtained by the traditional spraying method is prone to bubbles, cracks and shedding under pressure during use, which affects its protective effect on gas cylinders

Method used

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  • Inner Spraying Device and Technology of Large Volume Steel Seamless Gas Cylinder
  • Inner Spraying Device and Technology of Large Volume Steel Seamless Gas Cylinder

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Such as figure 1 As shown, a large-volume steel seamless gas cylinder internal spraying device includes an operating workbench and a gas cylinder workbench, wherein:

[0033] The operation workbench includes a powder storage box 1, an electrostatic generator 2, a control cabinet 3, a conduit 4, a guiding device 5, a tensioning device 6 and a powder spray gun 8, and the powder storage box 1 and the electrostatic generator 2 are respectively connected with the control cabinet 3 electrical connection; the tip end of the powder spray gun 8 extends into the inner cavity of the gas cylinder, and the other end of the powder spray gun 8 is connected to the powder storage box 1 through the conduit 4; the conduit 4 is close to the control cabinet 3 ends A guiding device 5 is provided to control the smooth operation of the conduit, and a tensioning device 6 is provided near the gas cylinder end of the conduit 4 to prevent the powder spray gun from sagging;

[0034] The gas cylind...

Embodiment 2

[0046] The device of interior spraying is with embodiment 1, adopts the spraying process of this spraying device, comprises the following steps:

[0047] (1) Inner wall cleaning: Before the inner spraying treatment, the inner wall of the gas cylinder adopts low-pressure air (0.7) M for inner wall shot blasting equipment p a Drive the chrome-molybdenum steel shot to clean the inner wall for 30 minutes, then wash the inner wall with water for 3 times, degrease and dry with high-temperature steam;

[0048] (2) Inspection: Use standard test pieces to compare and check whether the inner wall reaches SA2.5, and then use ultraviolet light to check whether the inside of the steel cylinder meets the SA2.5 standard. After the inner wall inspection is qualified, send it to the inner spraying room to start inner spraying;

[0049] (3) Internal spraying: Fix the gas cylinder on the gas cylinder workbench through the front-end fixing device and the rear-end fixing device, turn on the electr...

Embodiment 3

[0053] The device of interior spraying is with embodiment 1, adopts the spraying process of this spraying device, comprises the following steps:

[0054] (1) Inner wall cleaning: Before the inner spraying treatment, the inner wall of the gas cylinder is cleaned with low-pressure air (0.7) Mpa to drive the chrome-molybdenum steel shots for 30 minutes, and then the inner wall is cleaned with water for 3 times, and then degreased and dried with high-temperature steam;

[0055] (2) Inspection: Use standard test pieces to compare and check whether the inner wall reaches SA2.5, and then use ultraviolet light to check whether the inside of the steel cylinder meets the SA2.5 standard. After the inner wall inspection is qualified, send it to the inner spraying room to start inner spraying;

[0056] (3) Internal spraying: Fix the gas cylinder on the gas cylinder workbench through the front-end fixing device and the rear-end fixing device, turn on the electrostatic generator, and set the ...

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PUM

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Abstract

The invention discloses an inner spraying process of a large volume seamless steel gas cylinder; before inner spraying treatment, 30-60 minutes of inner shot blasting cleaning is performed, the inner wall is washed for 2-3 times with water, high temperature steam is used for degreasing and drying; a standard sheet is used for contrasting and detecting whether the inner wall is up to SA2.5, and an ultraviolet lamp is used for detecting the inside of the gas cylinder; after the inner wall inspection is qualified, the gas cylinder is sent to an inner spraying room for inner spraying; the gas cylinder is sent to the inner spraying room, an electrostatic generator is turned on, working parameters aer set; the sprayed gas cylinder is cured, in the process of drying, drying furnace temperature difference must be controlled within 5 DEG C; and after the furnace temperature reaches 230 DEG C, the furnace temperature is maintained for 3-5 minutes. The invention also discloses a spraying device using the spray process. According to the spraying process, a layer of anticorrosive coating can be formed on the inner wall of the cylinder, direct contact of a filling medium the inner wall of the cylinder body can be effectively blocked, cylinder body corrosion caused by sulfides and hydrogen embrittlement gas in the medium can be avoided, and the service life and safety of the steel cylinder can be improved.

Description

technical field [0001] The invention relates to a large-capacity steel seamless gas cylinder internal spraying device and its technology. Background technique [0002] During the regular inspection of steel cylinders containing compressed natural gas, it was found that the inner walls of the steel cylinders were corroded more seriously, and the corrosion of the steel cylinders was mainly caused by the H in the compressed natural gas under pressure. 2 and S in the steel cylinder material, produce H in a certain environment 2 S corrosion leads to hydrogen embrittlement, corrosion cracks, and bulging of the steel cylinder, which leads to the failure of the steel cylinder and scrapping. [0003] In order to solve the above problems, there are two main solutions commonly used at present. One is to passivate the inner wall of the gas cylinder to form a dense passivation film on the inner wall of the gas cylinder, but the passivated gas cylinder is still There are cases where cer...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B05C7/02B05D1/06B05D3/00
Inventor 樊金海杨长涛张道源李静敏李栋栋
Owner ZHONGYOU GENERAL LUXI NATURAL GAS EQUIP
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