Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

High-speed wire production method capable of controlling same-circle mechanical property fluctuation of high-carbon steel wire rods

A production method and wire rod technology, applied in the field of steel rolling, can solve the problems of high investment and transformation costs, aggravating the performance fluctuation of the same ring, and controlling the narrow process window, so as to reduce the performance fluctuation of the same ring, improve the stability, and the process practicability. strong effect

Inactive Publication Date: 2015-01-28
SHOUGANG CORPORATION
View PDF4 Cites 12 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Researchers in other steel mills have also innovated in cooling methods. The fan carries water vapor to speed up the cooling rate, but the window for controlling the process is very narrow, and a slight fluctuation in the process will aggravate the performance fluctuation of the same cycle.
SMS group proposed a control concept of three fans through equipment improvement, which changed the traditional one fan. Through the technical idea of ​​Jialing parameter wind distribution, some effects have been achieved in controlling the fluctuation of mechanical properties in the same circle, but the investment in equipment and The transformation cost is relatively high, and the promotion in the market needs the acceptance of many domestic enterprises

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • High-speed wire production method capable of controlling same-circle mechanical property fluctuation of high-carbon steel wire rods
  • High-speed wire production method capable of controlling same-circle mechanical property fluctuation of high-carbon steel wire rods
  • High-speed wire production method capable of controlling same-circle mechanical property fluctuation of high-carbon steel wire rods

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] 1. This process is implemented in the production of 5.5mm cord steel 82A in Shougang High Line Plant, and the process steps are as follows

[0035] a. The fluctuation of the vibration value of the laying machine is controlled at 2mm / s, and the diameter of the laying ring is controlled at 9.5m to ensure the specification distribution of the coils on the air-cooled Stelmo roller table.

[0036] b. The starting speed of the roller table is controlled at 0.6m / s, and the density of the wire rods at the overlapping and non-lapping points is controlled.

[0037] c. Adjust the Jialing baffle angle of the fan under the Stelmo air-cooled roller table according to the specifications of the wire rod: the angle of the 5.5mm wire rod Jialing baffle is controlled at 10°

[0038] d. The temperature at which the phase transition begins is controlled within 20°C.

Embodiment 2

[0040] This process is implemented in the production of 10mm hard wire steel in Shougang High Wire Plant, and the process steps are as follows

[0041] a. The fluctuation of the vibration value of the laying machine is controlled at 2.4mm / s, and the diameter of the laying ring is controlled at 1m to ensure the specification distribution of the coils on the air-cooled Stelmo roller table.

[0042]b. The starting speed of the roller table is controlled at 0.65m / s, and the density of the wire rods at the lap joints and non-lap joints is controlled.

[0043] c. Adjust the angle of the Jialing baffle of the fan under the Stelmo air-cooled roller table according to the specifications of the wire rod: the angle of the Jialing baffle for the 10mm wire rod is controlled at 8°

[0044] d. The temperature at which the phase transition begins is controlled within 20°C.

Embodiment 3

[0046] This process is implemented in the production of 14mm82B in Shougang High Line Factory, and the process steps are as follows

[0047] a. The fluctuation of the vibration value of the laying machine is controlled at 3mm / s, and the diameter of the laying ring is controlled at 1.1m, so as to ensure the specification distribution of the coils on the air-cooled Stelmo roller table.

[0048] b. The starting speed of the roller table is controlled at 0.7m / s, and the density of the wire rods at the lap joints and non-lap joints is controlled.

[0049] c. Adjust the Jialing baffle angle of the fan under the Stelmo air-cooled roller table according to the specifications of the wire rod: the angle of the 14mm wire rod Jialing baffle is controlled at 5°

[0050] d. The temperature at which the phase transition begins is controlled within 30°C.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a high-speed wire production method capable of controlling the same-circle mechanical property fluctuation of high-carbon steel wire rods, belonging to the technical field of roll steel. The high-speed wire production method capable of controlling the same-circle mechanical property fluctuation of the high-carbon steel wire rods comprises the following steps: controlling vibration value fluctuation of a wire discharging machine to be 2-3mm per second, controlling the wire discharging circle diameter to be in a range of 9.5-1.1m and ensuring the specific distribution of coils on a Stelmor air-cooling roller channel; controlling the initial rate of the roller channel to be 0.6-0.7m per second and controlling wire rod density of overlapping nodes and non-overlapping points; adjusting angles of Jialing baffles of a fan under the Stelmor air-cooling roller channel according to the specifications of the wire rods; controlling the angles of Jialing baffles of wire rods which are 5.5-8mm long to be 10 degrees, controlling the angles of Jialing baffles of wire rods which are 8-12mm long to be 8 degrees, and controlling the angles of Jialing baffles of wire rods which are 12-16mm to be 5 degrees; controlling phase transformation start temperature to be within 20-30 DEG C. The high-speed wire production method capable of controlling the same-circle mechanical property fluctuation of the high-carbon steel wire rods has the advantages that the same-circle property fluctuation of the wire rods is effectively alleviated, the drawing capability of the wire rods and the stability of the steel wire property are improved, the method is high in practicability and suitable for improving the quality of high-carbon steel wire rods of a high-speed wire factory; the same-circle mechanical property fluctuation of the 82B wire rods of the high-speed wire production factory is controlled to be within 40Mpa.

Description

technical field [0001] The invention belongs to the technical field of steel rolling, and in particular provides a high-wire production method for controlling fluctuations in the same-turn mechanical properties of high-carbon steel wire rods, which effectively reduces the same-turn performance fluctuations of wire rods and improves the drawing ability of wire rods And the stability of steel wire performance, strong process practicability, suitable for high-speed wire factory to improve the quality of high-carbon steel wire rod. Background technique [0002] The uniformity of the mechanical properties of the wire rod refers to the fluctuation of the wire rod performance due to the stability of the rolling process and the characteristics of the wire rod itself. The fluctuation of the same coil performance of the wire rod is proposed for the forming characteristics of the wire rod. Due to the different density of the wire rod stacked on the air-cooled roller table, the cooling ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B21B37/00B21B37/74B21B37/46
CPCB21B37/00B21B37/46B21B37/74
Inventor 王猛李舒笳王丽萍王立峰罗志俊佟倩马跃程四华史昌李三凯徐功远
Owner SHOUGANG CORPORATION
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products