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A method for smelting sa-335p92 steel for supercritical boilers

A SA-335P92, supercritical boiler technology, applied in furnaces, electric furnaces, furnace types, etc., can solve problems such as increased smelting costs, affecting smelting efficiency and production progress, increasing power consumption, alloy consumption, etc., to reduce carbon increase , facilitate implementation and promotion, and improve production efficiency

Active Publication Date: 2016-05-25
TONGYU HEAVY IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Because the steel alloy content is high and the carbon content is very low, vacuum oxygen blowing is required to reduce the carbon content after refining. When the carbon content is reduced, the alloy will inevitably burn partly. After VOD, it needs to go back to LF refining to adjust the composition, twice. LF refining will greatly increase power consumption and alloy consumption, affecting smelting efficiency and production progress, resulting in a substantial increase in smelting costs

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] Embodiment 1: a kind of smelting method of supercritical boiler steel SA-335P92, comprises the following steps:

[0020] (1) Electric furnace smelting: add pig iron / hot metal, scrap steel and slagging materials into the electric furnace for smelting, the weight of pig iron / hot metal accounts for 55% of the total raw materials, control the carbon content of the electric furnace tapping to 0.02%, and the tapping temperature of the electric furnace is 1650°C. The molten steel is obtained by eccentric furnace bottom tapping;

[0021] (2) Ladle refining: (2-1) Deoxidation: In the LF furnace, silicon powder is used to deoxidize the molten steel, (2-2) Adjusting the composition: the alloy used to adjust the composition of the molten steel is melted into a resistance wire heating furnace Alloy solution; (2-3) Add the alloy solution obtained in step (2-2) to the molten steel obtained in step (2-1) to adjust the composition in the LF furnace; the LF furnace in step (2) uses ultra...

Embodiment 2

[0025] Embodiment 2: a kind of smelting method of supercritical boiler steel SA-335P92, comprises the following steps:

[0026] (1) Electric furnace smelting: adding pig iron / hot metal, scrap steel and slag-forming materials into the electric furnace for smelting. The weight of pig iron / hot metal accounts for 58% of the total raw materials, and the molten steel with a carbon content of 0.023% and a temperature of 1660°C is obtained;

[0027] (2) Ladle refining: (2-1) Deoxidation: In the LF furnace, silicon-calcium powder is used to deoxidize the molten steel, (2-2) Adjusting the composition: the alloy used to adjust the composition of the molten steel is melted in a resistance wire heating furnace (2-3) Add the alloy solution obtained in step (2-2) to the molten steel obtained in step (2-1) to adjust the composition in the LF furnace; the LF furnace in step (2) adopts ultra-high power Graphite electrode;

[0028] (3) Vacuum degassing: Pour out 40% of the refining slag from th...

Embodiment 3

[0031] Embodiment 3: a kind of smelting method of supercritical boiler steel SA-335P92, comprises the following steps:

[0032] (1) Electric furnace smelting: adding pig iron / hot metal, scrap steel and slag-forming materials into the electric furnace for smelting. The weight of pig iron / hot metal accounts for 53% of the total raw materials, and the molten steel with a carbon content of 0.018% and a temperature of 1635°C is obtained.

[0033] (2) Ladle refining: (2-1) Deoxidation: In the LF furnace, silicon powder and silicon-calcium powder are used to deoxidize the molten steel, (2-2) Adjustment composition: the alloy resistance wire that will be used to adjust the composition of the molten steel The heating furnace is melted into an alloy solution; the resistance wire heating furnace for the alloy can also use other non-carbon-containing heating furnaces, such as graphite electrode heating furnaces, (2-3) Add the alloy solution obtained in step (2-2) to step (2-1) The composi...

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PUM

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Abstract

The invention discloses a smelting method of steel SA-335P92 for a supercritical boiler. The method comprises the following steps: (1) performing electric-furnace smelting to obtain molten steel with the carbon content of not more than 0.03% by weight and the temperature of not less than 1,600 DEG C; (2) performing ladle refining, namely (2-1) deoxygenating, (2-2) adjusting components, (2-3) adding an alloy solution obtained in the step (2-2) into the molten steel obtained in the step (2-1) for adjusting the components in an LF furnace, wherein the LF furnace in the step (2) adopts an ultrahigh-power graphite electrode; (3) performing vacuum degassing; (4) adjusting the nitrogen content; (5) pouring. According to the smelting method, carbon-containing materials are not adopted to the greatest extent during ladle refining, so that carbon is prevented from entering the molten steel in a refining process; the carbon increment in the ladle refining process is reduced as much as possible, so that the decarbonization and re-refinement operations do not need to be carried out after ladle refining; compared with the prior art, the smelting method has the characteristic that two processes are removed.

Description

technical field [0001] The invention relates to a method for smelting supercritical boiler steel SA-335P92. Background technique [0002] Steel SA-335P92 for ultra-supercritical boilers contains the following elements by weight: carbon 0.07-0.13%; silicon ≤ 0.50%; manganese 0.30-0.60%; phosphorus ≤ 0.020%; sulfur ≤ 0.010%; 0.30-0.60%; Vanadium 0.15-0.25%; Niobium 0.04-0.09%; Nickel≤0.40%; Aluminum≤0.020%; Boron 0.001-0.006%; Tungsten 1.50-2.00%; 0.030-0.070%; the rest is iron and unavoidable impurities. At present, the traditional smelting process of this steel type consists of the following process steps: [0003] Step 1: electric furnace smelting, oxygen blowing decarburization; Step 2: LF refining, adjusting component temperature; Step 3: VOD vacuum oxygen blowing decarburization; Step 4: LF refining again, adjusting composition and temperature; Step 5: VD vacuum degassing ; Step six: adjust the nitrogen content; Step seven: pouring. [0004] Because the steel alloy c...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C38/54C22C38/32C21C5/52C21C7/06C21C7/10C21C7/072
CPCC21C5/52C21C7/06C21C7/072C21C7/10C22C38/001C22C38/02C22C38/04C22C38/06C22C38/18C22C38/22C22C38/24C22C38/26C22C38/28C22C38/32C22C38/40C22C38/44C22C38/46C22C38/48C22C38/50C22C38/54Y02P10/20
Inventor 司兴奎刘殿山秦士东王成业周庆光
Owner TONGYU HEAVY IND
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