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A solid cooling medium for casting

A cooling medium and solid technology, applied in cooling devices, heat exchange materials, chemical instruments and methods, etc., can solve the problems of melting without melting, the casting quality of cast steel cooling wall is difficult to be effectively controlled, etc., and achieve heat storage capacity. Large, small thermal expansion coefficient, the effect of strong chilling effect

Active Publication Date: 2016-07-13
扬州欣欣重工机械有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The purpose of the present invention is to overcome the difficulty in achieving the effect of "melting without piercing" in the casting process of cast steel staves in the prior art, and the solid cooling medium often partially sinters during the pouring process, resulting in difficult casting quality of cast steel staves. To effectively control the deficiencies, a solid cooling medium for casting is provided. By adopting the technical scheme of the present invention, during the casting process of the cast steel stave, it can effectively prevent the solid cooling inside the cooling water pipe of the cast steel stave. Partial sintering of the medium can make the cast steel stave achieve the technical effect of "melting without melting" and "seamless fusion"

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] A solid cooling medium for casting in this embodiment, the solid cooling medium is composed of solid filler and anti-sintering agent, wherein: the amount of anti-sintering agent added is 16% of the amount of solid filler added, and the ratio here is mass percentage . The solid filler in this embodiment is composed of chromite sand, bauxite powder, magnesia, zircon, alkali-free glass fiber, blast furnace gas ash, converter wind quenching slag and antimony trioxide. The components are composed according to the following mass parts: 90 parts of chromite sand, 54 parts of bauxite powder, 7 parts of magnesium oxide, 14 parts of zircon, 6 parts of alkali-free glass fiber, 10 parts of blast furnace gas ash, and 12 parts of converter wind-quenched slag , 9 parts of antimony trioxide. Wherein, the density of the chromite sand that present embodiment adopts is 4.6g / cm 3 , the Mohs hardness is 6.0, and the refractoriness is 2150°C; the converter air quenching slag in this embodi...

Embodiment 2

[0037] A solid cooling medium for casting in this embodiment is basically the same as in Embodiment 1, except that the amount of anti-sintering agent is 15% of the amount of solid filler. The components in the solid filler are composed according to the following mass parts: 100 parts of chromite sand, 56 parts of bauxite powder, 9 parts of magnesium oxide, 18 parts of zircon, 8 parts of alkali-free glass fiber, 12 parts of blast furnace gas ash, converter 13 parts of air quenching slag, 11 parts of antimony trioxide. The mass ratio of the passivator to the activator is 100:20, wherein: each component in the passivator is composed of the following mass parts: 90 parts of aluminum powder, 50 parts of perlite powder, 50 parts of graphite powder, 47 parts of lime powder, Silicon carbide powder 20 parts, fly ash 19 parts. Each component in the activator consists of the following parts by mass: 92 parts of silicon micropowder, 92 parts of rutile titanium dioxide, and 25 parts of su...

Embodiment 3

[0039] A solid cooling medium for casting in this embodiment is basically the same as in Embodiment 1, except that the amount of anti-sintering agent added is 18% of the amount of solid filler added. The components in the solid filler are composed according to the following mass parts: 80 parts of chromite sand, 50 parts of bauxite powder, 6 parts of magnesium oxide, 12 parts of zircon, 5 parts of alkali-free glass fiber, 8 parts of blast furnace gas ash, converter 10 parts of wind quenching slag, 7 parts of antimony trioxide. The mass ratio of the passivator to the activator is 100:24, wherein: each component in the passivator is composed of the following parts by mass: 110 parts of aluminum powder, 45 parts of perlite powder, 56 parts of graphite powder, 43 parts of lime powder, Silicon carbide powder 24 parts, fly ash 12 parts. The components in the activator are composed in parts by mass as follows: 100 parts of silicon micropowder, 78 parts of rutile titanium dioxide, an...

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Abstract

The invention discloses a solid cooling medium for casting and belongs to the technical field of casting. According to the solid cooling medium, the addition amount of an anti-sintering agent is 15-18% of that of solid filler; the solid filler consists of chromite sand, alumina powder, magnesium oxide, zirconite, alkali-free glass fibers, blast furnace dust, converter air-granulated slag and antimonous oxide; the anti-sintering agent consists of a passivating agent and an exciting agent in the mass ratio of 100:(20-24), the passivating agent consists of aluminium powder, perlite powder, graphite powder, lime powder, silicon carbide powder and coal ash, and the exciting agent consists of silica micro-powder, rutile titanium dioxide and sulphonated phenolic resin. During casting of a cast steel cooling wall, the solid cooling medium contained in a cooling water pipe of the cast steel cooling wall can be effectively prevented being partially sintered, and the cast steel cooling wall can realize technical effects that the wall is fused but not molten and is fused seamlessly.

Description

technical field [0001] The invention relates to the technical field of casting, and more specifically relates to a solid cooling medium for casting. Background technique [0002] A large number of staves are used in iron-making blast furnaces. Compared with the currently widely used ductile iron staves, cast steel staves as a new generation of blast furnace staves have high elongation, high tensile strength, high melting point, and thermal shock resistance. Good performance and good overall thermal conductivity. The material of the cast iron stave base and the cooling water pipe is very different. Due to the limitation of the base material and casting process, there is an air gap of 0.1-0.3 mm between the base and the cooling water pipe, resulting in an increase in thermal resistance. However, the cast steel stave matrix and the cooling water pipe are made of the same or similar material. The special casting technology makes the outer wall of the cooling water pipe and the ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C21B7/10C09K5/14
Inventor 王海军从胜全何云龙江新军从俊强
Owner 扬州欣欣重工机械有限公司
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