Super-mirror polishing method of metal plate

A metal plate, super-mirror technology, used in surface polishing machine tools, metal processing equipment, grinding/polishing equipment, etc., can solve the problems of short solution life, complex process, high cost, and achieve a wide range of applications and flexible operation. , the effect of short process

Inactive Publication Date: 2015-03-11
XIAMEN UNIV OF TECH
View PDF14 Cites 9 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Chemical polishing is a polishing process completed by chemical etching. It is characterized in that it does not need DC power supply and conductive hangers, and can polish workpieces with complex shapes and various sizes, but the service life of the solution is short, and it is difficult to ensure the concentration of the solution; electrolytic polishing is The process of putting the workpiece into a specific solution for anodic electrolysis to smooth the surface of the workpiece and produce a metallic luster, but it pollutes the environment and cannot remove defects such as macroscopic scratches and pitting on the surface of the workpiece; mechanical polishing is through grinding Processing to obtain a smooth surface. Traditional surface treatment methods for metal materials include planing, milling, EDM, wire cutting, etc. Usually, the surface roughness Ra value obtained by these processing technologies is greater than 10 μm, and high-precision grinding machines are used. The surface roughness Ra value of the electric machining machine tool is 0.32-1.6 μm, and other more advanced equipment processing makes the Ra value better than 0.1 μm, but its machine tool equipment is expensive and the processing time will be prolonged; and special polishing treatment methods, such as: apply No. 200520200625.9 is a hydraulic polishing machine for stainless steel pots, and the application No. 200920231300.5 is a high-precision stainless steel polishing device. Both of them require certain equipment support, and they are not suitable for processing the surface of large and complex parts, and it is difficult to achieve a mirror effect. In addition, there are compound processing methods of these several technologies, for example: the application number is 201210181335.9, an ultra-precision compound polishing method, which combines three polishing processes of chemistry, electrolysis and machinery, but it has complex processes, long process and low efficiency , high cost and other disadvantages

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Super-mirror polishing method of metal plate

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] Select a pure molybdenum plate with a size of 1.0×50×70mm, first use a surface grinder to grind the surface of the molybdenum plate, and obtain a flat shape with a flatness error of about 5 μm; then select three types of 1000#, 1500# and 2000# in turn Grind the surface of the material with a type of water-grinding sandpaper. The grinding time of each type of sandpaper is 3 to 5 minutes to obtain a relatively bright surface without impurities; finally, use W3.0 abrasive paste to apply it on the sponge disc of the polishing machine to finely polish the surface of the molybdenum plate During the treatment process, a small amount of clean water is kept to wet the treated surface; after a period of polishing, the sponge coated with abrasive paste is removed to a certain thickness, and W3.0 abrasive paste is applied to the sponge to continue the polishing process. Machine grinding time is 3-5 minutes in total until the pure molybdenum plate shows an abnormally bright effect. ...

Embodiment 2

[0023] Select a cold-rolled red copper plate with a thickness of 2.0mm, cut out a plate with a length and width of 50×70mm, and directly choose 2000# water-grinding sandpaper to polish the surface of the material. Straight surface; Finally, apply W2.5 abrasive paste on the sponge plate of the polishing machine to finely polish the copper plate, and keep a small amount of clean water to wet the surface during the treatment process; after a period of polishing, the sponge Wear off a certain thickness of the layer, and then use W1.5 abrasive paste to be applied to the sponge plate of the polishing machine to continue polishing. The polishing time of the polishing machine is 3 to 5 minutes, until the copper plate shows an abnormally bright effect. For the relatively soft copper in the metal material, the surface after treatment is detected by atomic force microscope, and the roughness Ra is 3.39nm, which realizes the super mirror effect.

Embodiment 3

[0025] Select a pure iron plate with a thickness of 2.0mm, cut out a plate with a length and width of 50×70mm, and first select a two-roller cold rolling machine with a bright roll for 5% cold rolling treatment, so that the surface flatness error is about 10μm, the roughness reaches Ra0.8, and the surface after rolling is treated with acid and alkali degreasing, degreasing and deoxidation; choose 2000# water-grinding sandpaper to polish the surface of the material, and the sanding time is 3 to 5 minutes to obtain impurities-free and relatively bright The surface of the surface; finally use W2.5 abrasive paste to be applied on the sponge plate of the polishing machine, and the pure iron plate is finely polished, and a small amount of water is kept to wet the surface during the treatment process; after a period of polishing, the sponge Wear off a certain thickness of the layer, and then use W1.5 abrasive paste to be applied on the sponge plate of the polishing machine to continue...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
surface roughnessaaaaaaaaaa
surface roughnessaaaaaaaaaa
surface roughnessaaaaaaaaaa
Login to view more

Abstract

The invention discloses a super-mirror polishing method of a metal plate. The method comprises the following steps: (1) the metal plate is grinded by a grinding tool, or is coldly rolled by a finishing mill to obtain a straight board shape, wherein the reduction rate of the cold rolling is 3-30%; (2) a water abrasive paper is bonded on a turntable of a metallographic polisher for polishing the metal plate processed in the step (1); and (3) the surface of the metal plate polished in the step (2) is polished by a polisher with a sponge disc under the speed of 1500-2500 r/min until the roughness Ra is smaller than 10 nm; and grinding paste with the particle size of W0.5-W5.0 is coated on the sponge disc. The method has the advantages of short flow, high efficiency, flexible operation and wide application range.

Description

technical field [0001] The invention belongs to the field of metal processing, and in particular relates to a super-mirror polishing method for a metal plate. Background technique [0002] With the innovation of mechanical processing technology and the development of emerging material technology, there is an increasing demand for mirror polishing of metal surfaces. How to polish metal surfaces efficiently, with high quality and without pollution and obtain super mirror polishing effects has become a A research focus direction. At present, the polishing technology of metal surface mainly includes chemical polishing, electrolytic polishing, mechanical polishing and their composite polishing methods. Chemical polishing is a polishing process completed by chemical etching. It is characterized in that it does not need DC power supply and conductive hangers, and can polish workpieces with complex shapes and various sizes, but the service life of the solution is short, and it is d...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): B24B1/00B24B29/00
CPCB24B1/00
Inventor 杨益航王德志林高用
Owner XIAMEN UNIV OF TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products