Machine-weaving embroidered carpet

A technique of carpet and gun stabbing, which is applied to carpets, fabrics, textiles, etc. It can solve the problems of unstable size, deformation and foaming, and foaming, and achieve the effect of rich colors, good elasticity, and high-end appearance

Active Publication Date: 2015-03-25
ZHEJIANG MEINUO CARPET MFG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] However, as the main varieties of machine-woven carpets, Wilton or Akmin carpets have been developed in China for more than ten years. However, after more than ten years of carpet paving, there have been quality problems such as deformation, blistering, and unstable dimensions. , in actual operation, it is found that due to the characteristics of Wilton or Axmin carpet itself, although the carpet made by the combination of loom and gun is very beautiful and efficient, it will be deformed and blistered after a long time

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Prepare novel machine-woven gun-stab carpet, the steps are as follows:

[0036] (1) Machine weaving: Design the pattern (design the background and flower shape blank when designing the pattern), weave the single-color or multi-color background pattern on the carpet with a Wilton loom or Akmin loom, and reserve the stab part blank;

[0037] (2) Gun stabs: leave a gap in the flower-shaped part that requires a single color or multiple colors, and then use gun stabs to implant it manually.

[0038] In the step (1), the warp density adjustment range of the woven carpet is 200-500 warp / meter, and the weft density adjustment range is 150-1000 warp / weft.

[0039] The pile height range of the step (1) is 4 mm.

[0040] In the step (2), the handmade carpet pile and ring height are 15 mm.

[0041] The step (2) is preferably stabbing large and colorful patterns.

[0042] Weft yarn: Twisting 278tex polypropylene fiber monofilament with a twist of 100 twists / m, then plying and tw...

Embodiment 2

[0050] Prepare novel machine-woven gun-stab carpet, the steps are as follows:

[0051] (1) Machine weaving: Design the pattern (design the background and flower shape blank when designing the pattern), weave the single-color or multi-color background pattern on the carpet with a Wilton loom or Akmin loom, and reserve the stab part blank;

[0052] (2) Gun stabs: leave a gap in the flower-shaped part that requires a single color or multiple colors, and then use gun stabs to implant it manually.

[0053] In the step (1), the warp density adjustment range of the woven carpet is 200-500 warp / meter, and the weft density adjustment range is 150-1000 warp / weft.

[0054] The pile height range of the step (1) is 15 mm.

[0055]In the step (2), the handmade carpet pile and loop height are 22 mm.

[0056] The step (2) is preferably stabbing large and colorful patterns.

[0057] Weft yarn: Twisting 278tex polypropylene fiber monofilament with a twist of 100 twists / m, then plying and tw...

Embodiment 3

[0065] Prepare novel machine-woven gun-stab carpet, the steps are as follows:

[0066] (1) Machine weaving: Design the pattern (design the background and flower shape blank when designing the pattern), weave the single-color or multi-color background pattern on the carpet with a Wilton loom or Akmin loom, and reserve the stab part blank;

[0067] (2) Gun stabs: leave a gap in the flower-shaped part that requires a single color or multiple colors, and then use gun stabs to implant it manually.

[0068] In the step (1), the warp density adjustment range of the woven carpet is 200-500 warp / meter, and the weft density adjustment range is 150-1000 warp / weft.

[0069] The pile height range of the step (1) is 18 millimeters.

[0070] In the step (2), the handmade carpet pile and loop height are 22 mm.

[0071] The step (2) is preferably stabbing large and colorful patterns.

[0072] Weft yarn: Twisting 278tex polypropylene fiber monofilament with a twist of 100 twists / m, then ply...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention discloses a machine-weaving embroidered carpet. The production steps include (1), machine weaving, wherein the background pattern on the carpet is woven through a Wilton loom or Axmister loom, and the embroidered part is reserved; (2) embroidering, wherein gaps are reserved on flower shape parts needing various colors, and then manual embroidering is carried out through an embroidering gun. The warp density adjustment range of the machine-weaving carpet in the step (1) is 200-500 warp / m, the weft adjustment range is 150-1000 warp / weft, and the wool height range is 4-20 mm. The height of wool and looped pile of the machine-weaving embroidered carpet in the step (2) is 4-22 mm.

Description

technical field [0001] The invention relates to the technical field of carpet manufacturing, in particular to a carpet manufacturing process combining machine-woven guns and stabs. Background technique [0002] As a soft flooring material, carpet has a long history of development. Carpets can be divided into machine-woven carpets and handmade carpets according to different production methods. Machine-woven carpets include tufted carpets, woven Wilton carpets, and woven Axminster carpets. Woven Wilton carpets are made by interlacing warp yarns, weft yarns, and pile yarns, and finishing through subsequent processes such as gluing and shearing. The carpet technology originated from the Wilton area of ​​England, so it is called Wilton carpet. According to the position of wool, Wilton carpets can be divided into single-sided Wilton carpets and double-layered Wilton carpets. Single-sided carpets have good appearance retention, stable blanket shape, and no hair loss. Flame reta...

Claims

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Application Information

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IPC IPC(8): D03D15/00D03D13/00D05C15/08D03D15/233D03D15/283D03D15/47
CPCA47G27/02D03D13/00D03D15/00D05C15/08
Inventor 谷峰
Owner ZHEJIANG MEINUO CARPET MFG CO LTD
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