An automatic welding method for an intercooler and welding equipment for implementing the method

An automatic welding and cooling technology, applied in welding equipment, welding equipment, auxiliary welding equipment, etc., can solve the problems of low manufacturing cost, expensive management and production, and low production technology efficiency, and achieve product quality consistency. Good, save labor cost, high production efficiency

Active Publication Date: 2018-01-12
佛山市南海蕾特汽车配件有限公司
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  • Summary
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Problems solved by technology

[0004] At present, the intercooler welding process is generally semi-manual and semi-equipment-based. The defect is that there is intermittent production in the production process. The efficiency of the above-mentioned production technology is very low, the production cycle is long, and it also brings a lot of inconvenience to management and production. And can not meet the requirements of low manufacturing cost

Method used

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  • An automatic welding method for an intercooler and welding equipment for implementing the method

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Embodiment

[0036] Example: see figure 1 , the intercooler automatic welding method provided by the present embodiment comprises the following steps:

[0037] (1) A welding workstation 1 is set, the workstation includes a welding support 10, and a support rotating device 11 for driving the support 10 to rotate itself to a preset angle;

[0038] (2) An intermediate turntable 2 is set, the intermediate turntable 2 is connected on the support body 10, the intermediate turntable 2 is provided with a clamping device 20 for locking and fixing the product, and is used to drive the middle turntable 2 to rotate itself to Turntable rotation device 21 with preset angle;

[0039] (3) a manipulator 3 is set, which is arranged between two welding workstations 1, and the concrete manipulator 3 includes activities on the sliding device 30, and the sliding device 30 is used to drive the manipulator 3 to do forward or backward device; on the manipulator 3 With a welding gun, the welding action is realize...

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Abstract

The invention discloses an intercooler automatic welding method. The intercooler automatic welding method comprises the following steps that a welding work station is arranged, and comprises a welding supporting body and a supporting body rotating device; a middle rotary table is arranged and connected to the supporting body, and the middle rotary table is provided with a clamping device and a rotary table rotating device; a mechanical arm is arranged, and arranged between every two welding work stations, and the mechanical arm is provided with a welding gun achieving the welding action; a PLC control system is arranged, is connected with the mechanical arm, the clamping device and the rotating devices and controls the work states of the mechanical arm, the clamping device and the rotary device. An equipment workbench is convenient to adjust, the product covering range is wide, the welding gun of the mechanical arm is accurate and stable in running action, the welding gun has a welding joint tracking function, and welding starting, welding stopping and repairing welding can be carried out at any position. A memory function is achieved, various parameters can be adjusted on a system, and the welding parameters of multiple workpieces can be set. The advantages of being fully automatic, high in production efficiency and good in product quality consistency, saving labor cost and the like are achieved.

Description

technical field [0001] The invention relates to the field of welding technology, in particular to an automatic welding method for an intercooler and welding equipment for implementing the method. Background technique [0002] In today's general environment, especially after China's accession to WTO, enterprises are increasingly facing global competition. In order to survive in the modern competitive market environment, enterprises must improve their competitiveness. Now the theme of competition in China's manufacturing industry has entered the era of comprehensive technological competition in terms of output, quality and cost. [0003] However, with the progress of society and the improvement of living standards, the market's demand for product diversification, multi-color, low manufacturing cost, and shortened manufacturing cycle is becoming increasingly urgent. production needs. With the improvement of production automation level, there are more and more applications of ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K31/02B23K37/00B23K37/047
CPCB23K31/02B23K37/00B23K37/047
Inventor 李永能
Owner 佛山市南海蕾特汽车配件有限公司
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