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Tool suitable for machining V-shaped diesel engine rack and using method thereof

A diesel engine and frame technology, which is applied to metal processing machinery parts, metal processing equipment, positioning devices, etc., can solve the problems of reducing machine tool utilization, occupying machine tool running time, and large size, so as to reduce product clamping time and improve The effect of operating rate and product processing efficiency

Active Publication Date: 2015-09-23
共享智能机器(苏州)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Its complex processing parts and numerous processing procedures make the processing efficiency of the frame extremely low. At the same time, the locomotive power V-type engine is large in size, with a tonnage of more than 5 tons. The efficiency of multi-process clamping steps for such large parts is very low. , also takes up a lot of machine tool running time, seriously reducing machine tool utilization

Method used

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  • Tool suitable for machining V-shaped diesel engine rack and using method thereof
  • Tool suitable for machining V-shaped diesel engine rack and using method thereof
  • Tool suitable for machining V-shaped diesel engine rack and using method thereof

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Embodiment Construction

[0023] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described in detail below in conjunction with specific examples.

[0024] Attached below figure 1 , attached figure 2 , attached image 3 , attached Figure 4 The present invention is further analyzed: a tool suitable for processing a V-type diesel engine frame includes a base plate 4, and the base plate 4 is provided with a reference keyway 5; The fixture is installed and fixed, and the frame 7 is placed on the fixture;

[0025] The fixture includes four angle tooling 3 supporting the V-shaped cylinder surface of the frame, a horizontal adjustment tool 2, an adjustable top screw 6, and two constant-height contour needles 1; wherein, each of the angle tooling A set of adjustable jacking screws 6 is set on the upper surface of 3, and the contour needle 1 is set in the reference keyway 5 of the bottom plate 4;

[00...

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Abstract

The invention relates to a tool suitable for machining a V-shaped diesel engine rack. The tool comprises a base plate, and the base plate is provided with a datum key groove. A clamping fixture of a V-shaped diesel engine is fixedly mounted on the base plate, and the rack is placed on the fixture. The fixture comprises four angle tools used for supporting the V-shaped cylinder face of the rack, horizontal adjusting tools, adjustable jackscrews, and two equal-height scratch awls of the constant height and size. One set of adjustable jackscrews are arranged on the upper surface of each angle tool, and the equal-height scratch awls are arranged in the datum key groove of the base plate. The tool suitable for machining the V-shaped diesel engine rack has the advantages that the tool special for the V-shaped diesel engine rack in a gantry numerical control machining tool is designed, the time of the tool is not occupied in the work procedure clamping process, clamping can be achieved in an offline mode, quick positioning is achieved on the tool, the clamping time for products is shortened to the maximum degree, the actual tool operating rate is increased, and the product machining efficiency is improved.

Description

technical field [0001] The invention relates to a processing tool that can realize fast clamping and positioning off-line without occupying machine tool resources, in particular to a processing tool suitable for V-type diesel engines, belonging to the field of mechanical processing. Background technique [0002] At present, the V-type diesel engine occupies a dominant position in the locomotive power industry, and its development level is an important symbol of national scientific and technological productivity. The main frame of a V-type diesel engine is the carrier of important components such as cylinders, crankshafts, and camshafts. The high-speed operation between each component and the main frame requires high machining accuracy for the main frame. It is the most difficult product in the field of parts processing. one. Its complex processing parts and various processing procedures make the processing efficiency of the frame extremely low. At the same time, the locomot...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23Q3/06B23Q3/00
CPCB23Q3/00B23Q3/062
Inventor 王安邦杨保苏建民
Owner 共享智能机器(苏州)有限公司
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