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Casting process of bearing cover

A technology of casting technology and bearing cap, which is applied in the field of casting technology of bearing caps, can solve the problems of unsatisfactory tensile strength, elongation and yield strength, unreasonable melting process and casting process, etc., so as to improve the service life, The effect of improving the pass rate and improving the tensile strength

Active Publication Date: 2017-01-04
ZHEJIANG OUYEDA MACHINE MFG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the characteristics of ductile iron castings, the cooling and solidification is from the outside to the inside. The outside cools quickly, and the inside cools slowly. After the cooling and solidification process, it is easy to loosen the wall thickness of the casting and produce scrap parts.
In addition, the smelting process and pouring process of the existing bearing cap casting are relatively unreasonable, resulting in unsatisfactory properties of the casting such as tensile strength, elongation and yield strength

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0018] Embodiment: The casting process of the bearing cap specifically includes the following steps:

[0019] a. Make a template; the template includes a base plate, the base plate is provided with a main body of the punch, and a group of cylindrical straps are provided on the surface of the main body of the punch;

[0020] b. Make a sand mold; fix the sand box on the mold plate, fill the sand box with sand, and obtain a sand mold. The sand mold includes a sand mold body, and a mold cavity is formed in the sand mold body, and a group of cylindrical grooves are formed on the bottom surface of the mold cavity;

[0021] c. Make the anti-loosening core; the anti-loosening core includes a round truncated bottom column, the bottom surface of the bottom column is provided with a long column, and the anti-loosening core is inserted into the cylindrical groove, the long column is inserted into the molding sand, and the bottom column is set in the groove;

[0022] d. Smelting; molten i...

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PUM

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Abstract

The invention discloses a casting method of bearing caps. The casting method comprises following steps: templet preparation; sand mould preparation; anti-loosening core print preparation; melting; pouring; and obtaining of finished products. The anti-loosening core print is prepared after sand mould preparation; the anti-loosening core print comprises a truncated-cone-shaped bottom pillar; the bottom of the bottom pillar is provided with a strip pillar; the anti-loosening core print is inserted into a cylindrical groove, the strip pillar is inserted into the sand mould, and the bottom pillar is arranged in the groove. The casting method is capable of solving a problem that loosening of casting parts is easily caused, and increasing product qualified rate, tensile strength, elongation percentage, and yield strength, and possesses excellent beneficial effects.

Description

technical field [0001] The invention relates to a casting process, and the characteristic relates to a casting process of a bearing cap. Background technique [0002] In large mechanical equipment, bearing cap is one of the most common parts. A common bearing cap includes a bearing cap main body, which has a mold cavity inside, a bottom edge on the bottom of the bearing cap main body, and a set of cylindrical fixing columns on the inner side of the bottom edge. The casting process of the bearing cover is to pour molten iron into the sand mold, and obtain the casting after cooling. Due to the characteristics of ductile iron castings, the cooling and solidification is from the outside to the inside. The external cooling is fast, and the internal cooling is slow. After the cooling and solidification process, the wall thickness of the casting is easy to become loose, resulting in scrapped parts. In addition, the smelting process and pouring process of the existing bearing cap ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C37/10C21D5/00B22C9/02
Inventor 宁林祥
Owner ZHEJIANG OUYEDA MACHINE MFG
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