Method for producing multiaxial mixed braided fabric

A production method and technology for knitted fabrics, which are applied in the directions of warp knitting, knitting, textiles and papermaking, can solve the problems of designability limitations of mixed warp knitted fabrics, difficulty in low-cost industrial production, etc., and achieve designability. , The effect of improving fabric performance and ensuring uniform distribution and thickness consistency

Active Publication Date: 2015-11-25
NEWTRY COMPOSITE
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AI Technical Summary

Problems solved by technology

[0006] The existing common multi-axial mixed warp knitted fabrics are all mixed in a single layer. In the high-performance fiber composite material industry, the uniform distribution of fibers and resins is one of the key factors affecting the performance of composite materials. Because warp knitted fabrics Due to the limitation of warp density, raw material specifications and the characteristics of different densities of different materials, if the same thickness of different fiber materials in the single-layer mixed warp knitted fabric is to be obtained, the designability of the mixed warp knitted fabric will be greatly limited. , so the product will be difficult to produce industrially at low cost

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Effect test

Embodiment 1

[0026] A kind of production method of multi-axial mixed braided fabric of the present embodiment, comprises the following steps:

[0027] Step 1: Preparation of the first layer of 0° warp; the first layer is 150g / m 2 , 600tex, 600 glass fibers;

[0028] Step 2: Preparation of the second layer of 0° warp yarn; the second layer: 12k, 800tex, 32 ends of carbon fiber. Due to the low elongation at break of carbon fiber, it is necessary to use special fiber spreading equipment to turn the round carbon fiber into a thin Plane, that is, it is necessary to spread the fiber first; wind up the prepared unidirectional pre-shaped fiber tape on the warp beam with stalls on both sides, and place the warp beam with the uni-directional pre-shaped fiber tape on the beam frame for unwinding ;Using mechanical tension spring friction belt control or electronic constant torque control tension when unwinding;

[0029] Step 3: The third to sixth layers of weft yarn preparation; the third layer: ﹢45...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses a method for producing multiaxial mixed braided fabric. The method includes the steps that first, zero-degree warps of the first layer are prepared; second, zero-degree warps of the second layer to zero-degree warps of the N layer are prepared, wherein N is a natural number and is larger than or equal to two; third, wefts of the (N+1) layer to wefts of the (N+N) layer are prepared, wherein the angle between any layer of the wefts and a workbench of a warp knitting machine ranges from -90 degrees to +90 degrees, and the wefts at the same angle have one or more layers and are made of the same material or different materials; fourth, bundling lines are prepared; fifth, the materials prepared from the first step to the fourth step are laid down and mixed, so that the multiaxial mixed braided fabric is obtained; sixth, cutting and winding are carried out. By the adoption of the method, uniform distribution and thickness consistency of fibers in all areas of the mixed braided fabric can be guaranteed, composite material performance and cost designability can be achieved, and production cost is lowered.

Description

technical field [0001] The invention relates to a production method of a multiaxial mixed braided fabric. Background technique [0002] As an inexhaustible and renewable resource, wind energy has attracted the attention of countries all over the world. The price of wind power is inversely proportional to the power of the wind turbine. The greater the power of the wind turbine, the lower the unit power generation cost. The output power P of the fan is proportional to the square of the diameter D of the wind rotor, that is, P=0.3×D 2 . As the diameter of the wind rotor increases, the output power of the fan will increase exponentially. With the development and maturation of modern wind power technology, the research on wind turbines is developing in the direction of increasing the unit capacity, reducing the mass per kilowatt, and improving the conversion efficiency. In order to ensure that the blade tip does not touch the tower (tower clearance standard) under extreme win...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D04B21/14
Inventor 谈源段跃新包明华
Owner NEWTRY COMPOSITE
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