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An online weighing bucket device for a ship unloader

A ship unloader and weighing bucket technology, which is applied to the field of ship unloader online weighing bucket devices, can solve the problems of vibration, increased grab bucket lifting height, and many equipment failure points, so as to reduce vibration and impact, ensure Work efficiency, the effect of preventing dust flying

Active Publication Date: 2017-08-11
HANGZHOU HUAXIN MECHANICAL & ELECTRICAL ENGINEERING CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although this method uses the ship unloader's own mechanism and device instead of the electronic belt scale to measure the material, the accuracy has also been improved, but there are many disadvantages that lead to the failure of such attempts: first, the ship unloader There is vibration in the operation project, and the error of material weighing is very large. Therefore, every time the receiving hopper is finished receiving the material and the material is put into the weighing hopper, the ship unloader needs to stop the operation and wait for the vibration to stop, then weigh the material, and wait for the weighing to be completed. Only after the grab can start to grab the material again and carry out the operation of the next cycle, which greatly reduces the unloading efficiency of the ship unloader
Second, because the ordinary ship unloader has only one layer of buckets, after adding two layers, the height of the ship unloader has increased a lot, which greatly increases the lifting height of the grab bucket for retrieving materials, and the cycle of retrieving materials becomes longer, and then wait for the end of the measurement Finally, the time is longer, so that when the discharge hopper discharges the material to the belt conveyor, the material for the next time has not been released after the previous discharge is completed, resulting in discontinuous sections of material on the belt conveyor, and there is no material to send. The production efficiency of the port has been reduced, and because the lifting height of the grab has increased a lot, the energy consumption of the enterprise has increased significantly
Moreover, the whole system is too complicated, there are many equipment failure points, and the workload of maintenance is quite large.

Method used

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  • An online weighing bucket device for a ship unloader
  • An online weighing bucket device for a ship unloader
  • An online weighing bucket device for a ship unloader

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0055] Embodiment 1: as figure 1 , figure 2 As shown, the present embodiment includes a ship unloading frame 1, a grab bucket 2, a metering bucket 3, a metering device 4, and a feeding hopper 5. The metering bucket 3 can be one or multiple components, and the metering bucket 3 includes a feed port 1, hopper door, the lower hopper is a discharge hopper 5, or there may be multiple ones, the metering hopper 3 is provided with a hopper door 31, the metering hopper 3 is arranged above the hopper 5, and the hopper door 31 is aligned with the hopper 5, so that the material is discharged from the metering hopper 3 Put into the discharge hopper 5, the metering device 4 is supported under the metering hopper 3, and is used to measure the weight of the material, including a main scale 41, an auxiliary scale 42, and a bottom plate 43. The main scale 41 is located below the side wall of the metering hopper 3, The auxiliary scale 42 is not in contact with the measuring bucket 3, and there...

Embodiment 2

[0056] Embodiment 2: as image 3 Shown, present embodiment is on the basis of embodiment 1, is provided with 4 metering hoppers 3 above the hopper, and 4 metering hoppers are fixed together to form a square cone, and their hopper doors 31 are all above the hopper, Each side of the quadrangular pyramid is provided with a metering device 4 .

Embodiment 3

[0057] Embodiment 3: as Figure 4 , Figure 5 As shown, in this embodiment, the bucket door 31 of the metering bucket 3 is a jaw bucket door, which is composed of two symmetrically arranged jaws 311, each jaw 311 is connected with an arc gear 312, and the two arc gears 312 Mesh with each other, when one jaw 311 is opened, the arc gear 312 will synchronously drive the other jaw 311 to open at the same time, which can make the bucket door 31 open faster, facilitate the material to fall down as soon as possible, and also make the opening and closing of the bucket door 31 easier Smooth, reducing vibration, the opening and closing of the jaw flap 311 can be realized by hydraulic drive, and the hydraulic drive is more stable.

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Abstract

The invention relates to a weighing bucket device of a ship unloader, in particular to an online weighing bucket device of a ship unloader. The device includes a ship unloading frame, a grab bucket, a metering bucket, a metering device, and a hopper. The metering hopper is set above the hopper and has a bucket door. The scale is supported under the measuring hopper, the auxiliary scale and the measuring hopper are not in contact and are provided with standard weights, and the main scale and the auxiliary scale are fixed side by side on the bottom plate. The device can also be additionally equipped with a labyrinth body, a hydraulic damper, a measuring bucket anti-side swing device, a controller, and a central controller. The invention can use the ship unloader itself to weigh the material, improves the measurement accuracy and work efficiency, saves the cost of the enterprise, and realizes effective management.

Description

technical field [0001] The invention relates to a weighing bucket device of a ship unloader, in particular to an online weighing bucket device of a ship unloader. Background technique [0002] In the existing port operation process, the electronic belt scale is generally used to measure the goods. The electronic belt scale belongs to continuous dynamic measurement. Although with the development of technology, the theoretical measurement accuracy of the electronic belt scale can reach 0.5%, but in In the actual work of the wharf, due to the influence of the use environment, wind force, material characteristics, weather and temperature changes, the 0 point drift of the electronic belt scale after calibration is relatively large, and the actual measurement accuracy is much greater than 0.5%, which is greatly different from the theoretical accuracy. Therefore, the electronic belt scale can only be used as an internal management measurement, and neither the buyer nor the seller c...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01G13/00
Inventor 易爱国林金栋刘建广沈剑宣旭东吕宽新
Owner HANGZHOU HUAXIN MECHANICAL & ELECTRICAL ENGINEERING CO LTD
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