Prefabricated assembled steel-concrete composite structure pipeline and manufacturing method thereof

A prefabricated assembly and combined structure technology, applied in the direction of pipes, rigid pipes, pipes/pipe joints/pipe fittings, etc., can solve the problems of easy circumferential and axial deformation, large flexibility of the pipe body, and high installation requirements, so as to improve corrosion resistance And wear resistance, reduce stress concentration points, smooth internal flow resistance

Active Publication Date: 2016-01-13
NANJING LIANZHONG CONSTR ENG TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It is used in highway culverts and municipal drainage, and the response is good. At the same time, this steel pipe has exposed some defects: (1) There are ripples inside the pipe body, and the flow resistance is large
Therefore, the diameter of the primary pipe has to be increased during design; (2) due to the existence of corrugations, it is easy to accumulate silt, which makes it difficult to desilt in the later stage; (3) the inner wall is covered with axial and circumferential bolt holes, causing leakage It is an engineering problem; (4), bolts and plates are easy to be stolen; (5), the circumferential joint bolts are subjected to shear force, which is a stress concentra

Method used

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  • Prefabricated assembled steel-concrete composite structure pipeline and manufacturing method thereof
  • Prefabricated assembled steel-concrete composite structure pipeline and manufacturing method thereof
  • Prefabricated assembled steel-concrete composite structure pipeline and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0113] Example 1 The first embodiment of the prefabricated steel-concrete composite steel pipe with annular ribs

[0114] After derusting and shot-peening treatment of the main steel strip plate, use special rolling rail manufacturing equipment to roll the main steel strip that has been cut to the required size separately into a steel strip with protrusions; press the main steel strip, The plugging steel strips are arranged in order, and after being bonded to the main steel strip, the sealing steel strip and the main steel strip are welded by gas shielded welding, and the formed composite steel strip with a hollow cavity is sent to the rolling mechanism to obtain A tube body with ribs on the outer wall. Cut the pipe body to the required length, drill holes at both ends, weld the end flange, and then divide the steel pipe into corresponding unit plates in the circumferential direction. The unit plates have a certain radian and are welded on both sides The flat steel plate with...

Embodiment 2

[0115] Example 2 Implementation scheme of prefabricated assembled steel-concrete composite steel pipe with spiral ribs

[0116]Adjust the forming angle of the spiral forming machine to an appropriate value according to the diameter of the produced spiral welded steel pipe. After derusting and shot-peening treatment of the main steel strip, the main steel strip cut to the required size is rolled into a steel strip with protrusions by using special rolling rail manufacturing equipment. Arranged in the order of the main steel strip and the plugging steel strip, after being bonded to the main steel strip, use gas shielded welding to weld the plugging steel strip and the main steel strip to form a composite steel strip with a hollow cavity. Rolling mechanism to obtain a tube body with ribs on the outer wall. Cut the pipe body to the required length, drill holes at both ends, weld the end flange, and then divide the steel pipe into corresponding unit plates in the circumferential d...

Embodiment 3

[0117] Example 3 The second embodiment of the prefabricated steel-concrete composite steel pipe with annular ribs

[0118] After derusting and shot-peening treatment of the main steel strip plate, use special rolling rail manufacturing equipment to roll the main steel strip that has been cut to the required size separately into a steel strip with protrusions; then the main steel strip The first pair of sides is bent and opened to form an end flange; the main steel strip and the plugging steel strip are arranged in sequence, and after being bonded to the main steel strip, the sealing steel strip and the main steel strip are welded together by gas shielded welding. The plates are welded, and the formed composite steel strip with a hollow cavity is fed into the bending mechanism to obtain an arc-shaped unit plate with convex ribs on the outer surface and end flanges on both sides. Weld a flat steel plate with bolt holes (that is, a side flange) on the second opposite side of the ...

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Abstract

The invention discloses a prefabricated assembled steel-concrete composite structure pipeline and a manufacturing method thereof. The pipeline comprises a pipe body formed by assembling unit sheets with radians in the circumferential direction; the adjacent unit sheets are connected through side flanges, and the head end and the tail end of each unit sheet are each provided with an end face flange matched with the unit sheet in section shape; meanwhile, the surfaces of the unit sheets extend outwards to form protruding ribs consistent with the unit sheets in radian, grooves are formed by the unit sheets and the protruding ribs, and blocking steel strips are arranged; cavities are formed by the grooves and the blocking steel strips and filled with concrete. Due to the fact that the steel pipeline is formed by assembling the unit sheets, the unit sheets can be transported in a stacked mode, the transportation expense is reduced, and the construction period is shortened; bolt holes and bolts do not exist in the pipe body, and safety is improved; a flushing-preventing metal layer is arranged at the inner bottom of the pipeline, corrosion resistance and abrasion resistance are improved, and therefore the service life is prolonged; the adaptability to deformation of the pipe body is good, and steel pipeline damage caused by differential settlement of a foundation can be avoided.

Description

technical field [0001] The invention discloses a steel pipe and a manufacturing method thereof, in particular to a prefabricated assembled steel-concrete composite structure pipe and a manufacturing method thereof. Background technique [0002] Existing pipelines are generally divided into steel pipes, concrete pipes, organic non-metallic pipes, and corrugated steel pipes. When the diameter of the above pipeline exceeds 2.5 meters, it belongs to the transportation limit. The diameter of the steel pipe is generally the largest and can only reach 3 meters. The maximum diameter of the national standard is 2.4 meters, and the pipe wall is very thick, reaching a thickness of 18mm to 25mm, and the cost is high. Concrete pipes are very heavy, about 10 times that of steel pipes. Therefore, the bottom of the pipes needs to be standardized or the foundation needs special treatment, and the length of each section is only about 2 meters. Plus, concrete pipes are rigid, so they're pro...

Claims

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Application Information

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IPC IPC(8): F16L9/16F16L9/04F16L9/22
CPCF16L9/04F16L9/16F16L9/22
Inventor 战福军
Owner NANJING LIANZHONG CONSTR ENG TECH
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