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led bulb lamp production system

A technology for LED bulbs and production systems, applied in lighting devices, light sources, semiconductor devices of light-emitting elements, etc., can solve problems such as high misjudgment rate, low production efficiency, and overflow of glue.

Active Publication Date: 2018-07-27
SUZHOU JINGSHUO AUTOMATION EQUIP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The processing method used in the prior art has the following disadvantages: 1. Manually put the lamp holder into the glue dispenser to apply glue, and there will be more glue at the beginning and end of the glue dispensing; 2. CCD detects the number of LED lights. The pass rate of CCD detection is about 77%, and the misjudgment rate is relatively high; 3. Most of the manpower used by each station is spent on valueless activities such as pick-and-place and waiting
[0004] The existing production of LED bulb lamps is almost done manually or semi-automatically. Due to the different conditions of each manual operation, the product quality stability and consistency are poor, and after the production is completed, it must pass manual inspection; In addition, because a production line requires multiple workers to operate, not only the production efficiency is low, the labor intensity is high, but also the production cost and management difficulty are greatly increased.

Method used

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Embodiment Construction

[0023] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

[0024] Such as Figure 1 to Figure 2 As shown, the LED bulb lamp production system includes a frame on which a lamp base feeding mechanism 1, a power-on detection mechanism, a first weighing mechanism 2, a glue applying mechanism 3, a second weighing mechanism 26, The blister mechanism 4 and the blanking mechanism 5 are equipped with a blister feeding mechanism 7 on the outside of the blister mechanism 4, and the frame is also provided with a device for transporting the material of the feeding mechanism 1 to the power-on detection mechanism and the power-on detection mechanism. The material of the mechanism is transported to the first weighing mechanism 2, the material of the first weighing mechanism 2 is transported to the gluing mechanism 3, the material of the gluing mechanism 3 is transported to the second weighing mechanism 26, and the sec...

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Abstract

The invention discloses a production system for LED bulb lamps. The production system comprises a rack. A lamp base feeding mechanism, an energization detection mechanism, a first weighing mechanism, a gluing mechanism, a second weighing mechanism, a bulb shell loading mechanism and a discharging mechanism. A bulb shell feeding mechanism is arranged on the outer side of the bulb shell loading mechanism. The rack is further provided with a conveying mechanism which is used for conveying materials on the feeding mechanism to the energization detection mechanism, conveying the materials on the energization detection mechanism to the first weighing mechanism, conveying the materials on the first weighing mechanism to the gluing mechanism, conveying the materials of the gluing mechanism to the second weighing mechanism, conveying the materials of the second weighing mechanism to the bulb shell loading mechanism and conveying the materials of the bulb shell loading mechanism to the discharging mechanism. A lamp seat sequentially passes through the energization detection mechanism, the first weighing mechanism, the gluing mechanism and the second weighing mechanism and reaches the bulb shell loading mechanism, and bulb shells are installed; and finished LED bulb lamps on which the bulb shells are installed are discharged through the discharging mechanism, and therefore automatic production of the LED bulb lamps is achieved.

Description

technical field [0001] The invention relates to the field of production of bulb lamps, in particular to a production system of LED bulb lamps. Background technique [0002] Because the internal light source of LED bulbs is LED lamp beads, it has the advantages of energy saving and environmental protection, long service life, uniform light guide and no light damage, etc., thus becoming one of the most used light bulbs by citizens. [0003] The traditional LED bulb lamp processing and assembly process is cumbersome, including the following steps: 1. Manually put the locked LED lamp into the test fixture and light it up for power parameter testing; 2. Manually put the lamp holder into the dispenser Apply glue; 3. Manually take the blister and blow it to clean it, and cover the blister. The processing method used in the prior art has the following disadvantages: 1. Manually put the lamp holder into the glue dispenser to apply glue, and there will be more glue at the beginning a...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F21K9/90F21Y115/10
CPCF21K9/90
Inventor 范建群
Owner SUZHOU JINGSHUO AUTOMATION EQUIP CO LTD