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Forming device and method for metal-cladding wire

A technology of metal cladding and unwinding device, which is applied in the field of metal cladding wire forming devices, can solve the problems of increased production process, difference in feeding speed, core wire eccentricity, etc., and achieves good production flexibility, less production process, The effect of short process flow

Active Publication Date: 2016-06-22
GUANGDONG INST OF MATERIALS & PROCESSING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since this method uses solid metal wires as the coating material, it is necessary to prepare solid metal wires by other methods first, and then perform continuous extrusion coating molding after surface treatment and preheating, which increases the production process.
In addition, due to the need to feed two coated metal wires at the same time, if the sizes of the two metal wires are not exactly the same or the feeding speed is different, the core wire will be eccentric, and it is difficult to obtain a concentric and coaxial coated wire

Method used

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  • Forming device and method for metal-cladding wire
  • Forming device and method for metal-cladding wire
  • Forming device and method for metal-cladding wire

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0049] The method for producing copper clad steel wire using the present invention is as follows:

[0050] Step 1: Heat and melt the pure copper ingot into pure copper liquid, use DFC-500 refining agent to refine the pure copper liquid, remove gas and slag, and then control the temperature of the pure copper liquid at 1550℃;

[0051] Step 2: Pay off the H08 steel wire 4 with a diameter of 1 mm through the pay-off device 2. The steel wire 4 passes through the through hole 143 on the tundish 14, the channel 132 on the crystallizer 13, and the die hole of the extrusion die 16. Then connect with the traction device 3, and make the steel wire 4 between the pay-off device 2 and the traction device 3 form a tension of 1500 N;

[0052] The third step: Start the main machine 1, make the two work rolls 12 rotate relative to each other with the same speed, and the speed is 10 rpm, and then turn on the water valve to make the mold 13 and the cooling water holes on the two work rolls 12 6 Pass t...

Embodiment 2

[0055] The method for producing copper clad aluminum wire using the present invention is as follows:

[0056] Step 1: Heat and melt H80 brass ingot into copper alloy liquid, use DFC-500 type refining agent to refining, degas and remove slag, and then control the temperature of copper alloy liquid at 1450℃;

[0057] Step 2: Pay off the 1050 aluminum alloy wire 4 with a diameter of 1.5 mm through the pay-off device 2. The steel wire 4 passes through the through hole 143 on the tundish 14, the channel 132 on the mold 13 and the extrusion die 16 in turn. After the die hole, connect with the traction device 3, and make the aluminum alloy wire 4 between the pay-off device 2 and the traction device 3 form a tension of 1000 N;

[0058] The third step: Start the main machine 1, make the two work rolls 12 rotate relative to each other at the same speed, and the speed is 15 rpm, and then turn on the water valve to make the mold 13 and the cooling water holes on the two work rolls 12 6 Pass in ...

Embodiment 3

[0061] The method for producing aluminum clad steel wire using the present invention is as follows:

[0062] The first step: heat and melt the 6201 aluminum alloy ingot into aluminum alloy liquid, use hexachloroethane refining agent to refine the aluminum alloy liquid to remove gas and slag, and then control the temperature of the aluminum alloy liquid at 700°C;

[0063] Step 2: Pay-off the Q235 steel wire 4 with a diameter of 0.5 mm through the pay-off device 2. The steel wire 4 passes through the through hole 143 on the tundish 14, the channel 132 on the mold 13 and the die hole of the extrusion die 16 in turn After that, it is connected with the traction device 3, so that the steel wire 4 between the pay-off device 2 and the traction device 3 forms a tension of 500 N;

[0064] The third step: Start the main machine 1, make the two work rolls 12 rotate relative to each other at the same speed, and the speed is 30 rpm, and then turn on the water valve to make the mold 13 and the coo...

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Abstract

The invention discloses a forming device and method for a metal-cladding wire. The device comprises a main unit, a pay-off unit and a pulling unit. The main unit comprises a rack, two working rollers horizontally arranged side by side and rotatably arranged on the rack, a crystallizer located in the position, in the middle of the upper portion, of the space between the two working rollers, a tundish arranged on the crystallizer, a die holder arranged in the position, in the middle of the lower portion, of the space between the two working rollers, and an extrusion die arranged on the die holder. The structures that two crystallizing cavities are arranged between two cambered surfaces of the crystallizer and roller grooves of the two working rollers and the center of the tundish, the center of the crystallizer and the center of the die holder are each provided with a channel allowing a core wire to penetrate through are adopted, cladding layer molten metal is continuously cooled and solidified into two metal flows with the same volume through the two crystallizing cavities, and the core wire is cladded when the two metal flows converge then extruded out of a die hole to obtain the metal-cladding wire, so that the forming device and method for producing the metal-cladding wire have the advantages of being short in technique process, high in product quality, high in adaptability and the like.

Description

technical field [0001] The invention belongs to the technical field of metal-clad wire manufacture, and in particular relates to a forming device and method for metal-clad wire. Background technique [0002] The structural feature of metal-clad wire is that one material is used as the core wire, and the outside is covered with another metal. At present, the metal-clad wires that have been developed include copper-clad aluminum wire, copper-clad steel wire, aluminum-clad steel wire, aluminum-clad carbon fiber wire, etc. These metal-clad wires combine the characteristics of the two materials, so they have good comprehensive physical and mechanical properties, and have broad application prospects in the fields of electric power, transportation, communications, and electronic appliances. [0003] Aluminum-clad steel wire was originally produced mainly by aluminum powder rolling method and aluminum strip pressing method. These methods cannot meet the requirements of large-scale ...

Claims

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Application Information

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IPC IPC(8): B21C23/30B23P15/00
CPCB21C23/30B23P15/00
Inventor 王顺成王海艳徐静郑开宏
Owner GUANGDONG INST OF MATERIALS & PROCESSING
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