A frame prefabrication workstation for the convection section of a high-pressure steam injection unit

A technology of steam injection unit and convection section, applied in manufacturing tools, metal processing equipment, welding equipment, etc., can solve the problems of unstable production technology quality, large number of manpower, low efficiency, etc., achieve green production methods, reduce scrap rate, cost reduction effect

Inactive Publication Date: 2017-12-05
JUNMA PETROLEUM EQUIP MFG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] However, at present, manual assembly and manual welding production methods are generally used. The production technology is unstable in quality, high in cost, low in efficiency, and requires a lot of manpower. It has become the bottleneck process of modern production.

Method used

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  • A frame prefabrication workstation for the convection section of a high-pressure steam injection unit
  • A frame prefabrication workstation for the convection section of a high-pressure steam injection unit
  • A frame prefabrication workstation for the convection section of a high-pressure steam injection unit

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Embodiment Construction

[0055] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

[0056] Such as Figure 5 ~ Figure 12 As shown, this embodiment provides a frame prefabrication workstation for the convection section of the high-pressure steam injection unit, including:

[0057] Gantry slide 1;

[0058] The plate material rack 2 and the profile material rack 3 are arranged side by side at one end of the gantry slide 1;

[0059] The manual feeding gripper 4 is used to grab the plate or profile, and is fixed on the crane, which can slide along th...

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Abstract

The invention provides a prefabricating working station for convection section frameworks of high-pressure gas injection units. The prefabricating working station comprises a gantry sliding table, a board rack, a profile rack, a manual feeding gripper, a double-layer clamp sliding table, a rectangular coordinate gripper, a sleeve depot, a working lifting table, a framework assembling clamp and a second arc welding robot. The working station is divided into a board (profile) assembling station site, a framework assembling and welding site and a repair welding site, so that assembling and welding of convection section frameworks are achieved; and the prefabricating working station can avoid manual labor and is stable in quality, high in production efficiency and low in cost.

Description

technical field [0001] The invention relates to the technical field of high-pressure gas injection boiler production, in particular to a frame prefabrication workstation of a convection section of a high-pressure steam injection unit. Background technique [0002] The material of the frame parts in the convection section is Q235, and the MAG welding method is adopted. The welds are allowed to be welded in sections, and the outer welds of the frame blocked by the flanges are not allowed to be welded. There are single-layer and double-layer welds, among which the casing welds are single-layer, the outer welds of the steel plates on the four sides of the frame are single-layer, and the rest of the welds are double-layer. On the basis of the overall length and pipe diameter, the outer end surface of the exposed tube sheet is not more than 5mm. The intersecting line weld of the profile is not accessible by the robot, so it needs to be repaired at other workstations. The previous...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K37/00B23K9/32
Inventor 王玉庆段明涛苏海亭孙丹王海峰闫继超李文军
Owner JUNMA PETROLEUM EQUIP MFG
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