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Soy Sauce Raw Precipitation and Self-sinking Technology

A soy sauce and process technology, applied in the field of soy sauce original precipitation and self-sinking process, can solve the problems of low protein utilization, mellow aroma, insufficient sauce aroma, unstable quality, etc., to promote autolysis and protein hydrolysis, reduce the amount of secondary precipitation, Reduces the effect of large particle settling

Active Publication Date: 2019-05-24
GUANGDONG MEIWEIXIAN FLAVORING & FOOD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Cantonese-style high-salt dilute pouring process is a commonly used soy sauce brewing process in southern my country. The brewing process involves the synergy of various microorganisms and corresponding biochemical reactions, and the process is complicated. Although the obtained soy sauce is good for low-salt solid-state process, there are the following problems: ① The protein utilization rate is low, generally around 70%, which is far lower than the 85% level of the Japanese temperature control process; ②Although the flavor is low and the salt solid process is good, it is not as good as the Japanese temperature control process. It is difficult to develop high-grade soy sauce; ③The precipitation is too large, regardless of the secondary precipitation or the original precipitation, the high-salt dilute pouring process has more precipitation; ④The stability is poor, and the Cantonese high-salt dilute pouring process is greatly affected by natural temperature changes. Unstable quality
Compared with Japanese high-salt dilute process crude oil, Cantonese high-salt dilute state pouring process crude oil has more original sedimentation and higher filtration costs

Method used

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  • Soy Sauce Raw Precipitation and Self-sinking Technology
  • Soy Sauce Raw Precipitation and Self-sinking Technology
  • Soy Sauce Raw Precipitation and Self-sinking Technology

Examples

Experimental program
Comparison scheme
Effect test

experiment example

[0018] Experimental example: microscopic examination to confirm the original precipitation test

[0019] Use a microscope to perform microscopic inspection on the original precipitates of unfiltered soy sauce crude oil and filtered soy sauce crude oil:

[0020] ① Take the soy sauce crude oil from the self-sinking tank and self-sink in a 500ml sample bottle. After the original precipitation appears, centrifuge the original precipitation.

[0021] ② Take the soy sauce crude oil filtered by the plate and frame from the self-precipitation tank and self-precipitate in a 500ml retention sample bottle. After the original precipitation appears, centrifuge to collect the original precipitation.

[0022] ③Take a clean glass slide with a concave surface in the middle, dip it in 95% alcohol, and ignite it with an alcohol lamp to sterilize it.

[0023] ④Soak the cover glass in pickling solution for about 10 seconds, rinse with tap water, rinse with distilled water, and wipe clean with lens cleaning ...

experiment example 2

[0028] Experimental example 2: Determining the self-sinking time of the original soy sauce

[0029] Precipitation detection method:

[0030] ① Take a sample of soy sauce crude oil and shake it on a shaker for 10 minutes.

[0031] ②Clean the centrifuge tube, dry it with absorbent paper, weigh the centrifuge tube (capped, the same below), and record it as m 0 .

[0032] ③Pipette 50ml of crude oil after mixing into a centrifuge tube, weigh the total weight, and record it as m 1 .

[0033] ④Put the centrifuge tube containing crude oil in a centrifuge at 4000r / min for 15min.

[0034] ⑤After centrifugation, carefully pour off the supernatant, blot the wall of the centrifuge tube with absorbent paper, and weigh it by m 2 .

[0035] ⑥The amount of precipitation = (m 2- m 0 ) / (m 1- m 0 ).

test approach 1

[0037] ① Take the soy sauce head oil naturally leached from the drying tank as the soy sauce crude oil, take 50T and place it in a 50m³ transfer tank, open and stir for 3 hours.

[0038] ②Pump the oil into 10 50m³ self-sinking tanks while mixing.

[0039] ③The soy sauce head oil in the respective sunken tanks sinks for 0 days, 2 days, 4 days, 6 days, 8 days, 10 days, 15 days, 20 days, 25 days, and 30 days.

[0040] ④After the self-sinking of the soy sauce head oil in the respective sunken tanks is completed, take the oil from the oil outlet 1m from the bottom of the tank for original sedimentation analysis.

[0041] ⑤Microscopic examination of the original sediment samples from 2 days, 6 days, 10 days, and 30 days of sinking to determine the proportion of main sediment types.

[0042]

[0043]

[0044] Analysis: Table 1 and figure 2 It is shown that the relationship between the original sedimentation amount in soy oil crude oil and the self-sedimentation time is firstly decreased and t...

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PUM

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Abstract

The invention discloses a self-precipitating process for precipitates of crude soy sauce. The process comprises the following steps: (1) carrying out low-temperature precipitation: putting the crude soy sauce into a self-precipitating tank, and carrying out self-precipitating for 6 to 10 days at the constant temperature of 15 DEG C to 25 DEG C; (2) carrying out high-temperature precipitation: heating the crude soy sauce to the temperature of 45 DEG C or more, and carrying out self-precipitating for 6 to 10 days at a constant temperature. According to the process, mainly through controlling self-precipitating time and self-precipitating temperature, the autolysis of microbes and proteolysis are promoted, and the precipitates in the crude soy sauce are reduced, so that the clarity of the soy sauce is improved, and the filtering cost is reduced.

Description

Technical field [0001] The invention relates to a soy sauce original precipitation self-sedimentation process. Background technique [0002] The brewing of soy sauce can be regarded as the result of the combined effects of physics, chemistry and microorganisms. The physical aspect is concentrated on the pretreatment stage of protein and starch raw materials; the biochemical reaction in soy sauce brewing is more complicated, and can be roughly divided into non-enzymatic reaction and enzymatic reaction. Non-enzymatic reactions mostly come from the interaction between brewing components (such as Maillard reaction) and the influence of brewing environment (such as ultraviolet light). Enzymatic reactions are mainly derived from industrial microorganisms used in brewing and bacteria introduced from the environment. The Cantonese-style high-salt dilute pouring process is a commonly used soy sauce brewing process in southern China. The brewing involves the synergy of a variety of micro...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A23L27/50
Inventor 滑欢欢符姜燕梁亮王聪扈圆舒易九龙曹猛
Owner GUANGDONG MEIWEIXIAN FLAVORING & FOOD
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