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721results about How to "Reduce fermentation costs" patented technology

Clean production process of lactic acid

The invention relates to a new clean production technique of lactic acid; the concrete steps of the technique comprise: firstly, saccharification solution made from substances containing sugar is added with nutritious substances and lactobacillus for fermentation; then a porous membrane is used for fining fermentation solution, and the lactobacillus in the solution is retained and returned to a fermentation unit for reuse; nanofiltration is adopted to carry out discoloration and purification to the penetrate solution of the porous membrane, and concentrated solution after nanofiltration is returned to the fermentation unit after being processed by a ceramic membrane sterilization system; the penetrate solution after nanofiltration enters a bipolar membrane electrodialysis system for preparing the lactic acid and liquid caustic produced simultaneously is returned for use; and finally, vacuum distillation is adopted to concentrate lactic acid solution, thus obtaining the lactic acid which is a finished product. The production technique is characterized by little pollution and low material consumption, realizes bacteria recycling fermentation, saves inoculation quantity, lowers fermentation cost as well as greatly reduces fermentation water consumption and improves the quality of lactic acid products.
Owner:NANJING TECH UNIV

Microbial fermentation feed as well as production method and application thereof

The invention discloses microbial fermentation feed as well as a production method and an application thereof. The production method of the microbial fermentation feed comprises the following steps: (1) lactic acid bacteria, Clostridium butyricum Cb-2, yeast, Bacillus subtilis, a fermentation base-material and water are uniformly mixed, and a fermentation raw material is obtained; 2) aerobic fermentation and anaerobic fermentation are carried out in order for the fermentation raw material obtained in the step (1), and after fermentation, the feed is obtained. The microbial fermentation feed contains microecological viable organisms, and the total amount of beneficial bacteria is more than 5 x 10<9> cfu/g; the amount of mould and the content of mould toxin are lower than national limit standards; the feed is rich in organic acid, the content of lactic acid reaches 2.5%, and pH value is lower than 4.5; the titer of antibacterial peptide is higher than 1000 u/g, the titer of neutral protease is 150 u/g, the titer of alpha-amylase 300 u/g, dry weight for above, and the titer of total protease is higher than 600 u/g; the whole fermentation process is controlled in the range of 8-24 hours, the fermentation time is saved, and the dissipating energy is controlled below 3%.
Owner:SHANDONG BEE LAN BIOTECHNOLOGY CO LTD

Method for producing mannitol by taking jerusalem artichoke as raw materials through biotransformation

The invention relates to saccharification processing technology of jerusalem artichoke by utilizing high-quality fructose biomass as a raw material and strain selection and technology optimization for producing mannitol by taking jerusalem artichoke as carbon source through fermentation. The method comprises the following steps: 1) crushing jerusalem artichoke tuber into coarse particles, filtering after water leaching and enzymolysis for 6 hours, supernating at 42 DEG C, rotating, evaporating and concentrating to obtain saccharification jerusalem artichoke juice with high concentration of fructose; 2) establishing high performance liquid chromatography analysis and detection conditions which can synchronously analyze the content of fermentation liquor substrate (glucose and fructose) and products (mannitol); and 3) inspecting the capacity for producing lactic acid and mannitol through fermentation by seven lactic acid bacteria by utilizing saccharification jerusalem artichoke juice with different concentration of total sugar, thus determining lactic acid bacteria with high transformation rate and production intensity of fructose, and optimizing production fermentation conditions and the highest concentration of tolerant substrate. Through feed-batch fermentation, production efficiency can be improved and mannitol can be continuously produced in large scale. The method not only generates no byproduct of sorbitol, but also has low production cost, wide raw material sources, simple technology, and mature technical route and can be implemented in industrialization.
Owner:DALIAN INST OF CHEM PHYSICS CHINESE ACAD OF SCI

Method for producing ethanol by synchronously saccharifying and fermenting Jerusalem artichoke raw material

The invention belongs to the biotechnology field, in particular to a method of manufacturing ethanol by utilizing Jerusalem artichoke material. The method comprises the following steps: in material process step, the fresh Jerusalem artichoke is cleaned and juiced, or sliced up, dried and pulverized; in a seed liquid preparation step, kluyveromyces are cultivated in seed culture fluid taking Jerusalem artichoke powders or Jerusalem artichoke juice as a complete composition; in a ferment step, seed liquid is inoculated in culture medium confected by the complete Jerusalem artichoke powders or the complete Jerusalem artichoke juice, the ethanol is produced through anaerobic fermentation, and the ethanol is obtained by distillation at last. Both compositions of a seed culture medium and a ferment culture medium provided by the method are Jerusalem artichoke powders or Jerusalem artichoke juice; any auxiliary composition is not needed; and beforehand saccharification processing of Jerusalem artichoke material in the ferment culture medium is not needed; inulase excreted by the kluyveromyces in the seed liquid directly hydrolyzes and saccharifys multi fructosan in the Jerusalem artichoke material; the ferment is processed at the same time; and concentration of ethanol product is high to 12 percent (v/v). The method has the advantages that the method is simple; the synchronization process of saccharification and ferment is implemented; and the production cost is reduced.
Owner:FUDAN UNIV

Method for preparing Rhodotorula benthica fermentation feed

The invention relates to a method for preparing ocean rhodotorula fermentation feed. The method comprises the preparation of solid fermentation base stock of soybean meal, the mixing of a nutrition replenishing agent and the preparation of a solid fermentation medium. The feed is characterized in that ocean rhodotorula and a lactobacillus strain are inoculated in the solid fermentation medium and are subjected to solid fermentation to obtain the ocean rhodotorula fermentation feed. The method has the advantages: 1. macromolecular protein in the soybean meal is decomposed into small molecular peptide which improves the digestive absorption rate of the protein and further balances the composition of amino acid through microbial transformation; 2. the fermentation feed is replenished with astaxanthin and other biological active substances introduced by the metabolism of rhodotorula glutinis, thereby improving the nutritive value of the feed; 3. lactobacillus in the fermentation feed has positive function on improving a microecological flora of intestinal tracts of bred animal; and 4. the method has low fermentation cost, low fermentation condition and equipment requirement, simple operation of process flow and small investment and is suitable for small-scale production of breeding households and feed processing factories.
Owner:OCEAN UNIV OF CHINA

Fermentation production method based on epothilone B metabolic pathways

The invention discloses a fermentation production method based on epothilone B metabolic pathways and belongs to the technical field of fermentation engineering. The method comprises the following steps of: 1) inoculating Sorangium cellulosum into an M26 culture medium, carrying out shake cultivation to obtain a seed solution; 2) inoculating the seed solution into fermentation liquor containing resin, carrying out shake culturing for 72-120 hours at 25-35 DEG C, adding a precursor and small molecular substances into the fermentation liquor containing resin; and 3) filtering the fermentation liquor after the culture is finished, collecting the resin, washing the resin and oscillating and extracting with methyl alcohol to obtain extract liquor containing the epothilone B. According to the invention, the precursor and small molecular substances related to the biosynthetic pathways obtained by screening are added into the fermentation liquor, and the constructive metabolism pathways of the epothilone B are disturbed, so that the excellent bacterial strain gives full play to the ability of anabolism and the fermentation level of the epothilone B is improved greatly, thus the fermentation cost is reduced and the commercial process of the anti-cancer drug is promoted.
Owner:SHAANXI UNIV OF SCI & TECH

Separation process for magnetic red mixed ore based on iron material disseminated particle size treatment

The invention relates to a separation process for magnetic red mixed ore based on iron material disseminated particle size treatment. The process comprises the operation of feeding the mixed ore withthe grade of 27%-29% and with magnetite as a main raw material into first-section closed circuit ore grinding operation to obtain a primary grading overflow product, and is characterized by further comprising first-section weak magnetic and strong magnetic operation, fine screening operation, first-section magnetic separation and first-section washing magnetic separation operation, second-sectionclosed circuits ore grinding operation, second-section weak magnetic strong magnetic operation, second-section magnetic separation and washing magnetic separation operation, third-section closed circuit ore grinding, third-section weak magnetic strong magnetic operation and reverse flotation operation. The final concentrate with the grade of 66%-66.5% is obtained through the operation. Compared with the prior art, the separation process has the advantages that 1) an efficient separation process which is characterized in that the concentrate can be obtained once dissociation is achieved and segmented ore grinding, segmented concentrate taking and segmented tailings discharging are achieved is provided for the magnetic red mixed ore with the non-uniform iron material disseminated particle sizes, so that overgrinding is reduced, and energy conservation and consumption reduction are achieved; 2) magnetic separation equipment is adopted for upgrading, and three sections of ore grinding is carried out by adopting vertical mills; and 3) the process is simple in structure, free of middling circulation, easy to implement on site and easy to produce and manage.
Owner:ANSTEEL GRP MINING CO LTD

Fermentation method for improving yield of isoleucine

The invention discloses a fermentation method for improving the yield of isoleucine. The fermentation method comprises the following steps: culturing microorganisms, fermenting, separating fermentation liquor, carrying out ion exchange on fermentation supernatant, deaminizing with a deamination tower, decolorizing with activated carbon and crystallizing by evaporating. Because the corn steep liquor which serves as a hydrolysis liquor in the culture medium and accounts for 40% of the total weight of the culture medium replaces the hydrochloric acid adopted by the traditional method to regulate the pH value, the corrosion of the hydrochloric acid to the stainless steel tank is avoided. In addition, because biotin and VB1 are used as growth factors in the process, the viscosity of the fermentation liquor can be reduced, the respiratory metabolism of the microorganisms can be promoted, and the down-stream finished product can be extracted easily. By adopting the fermentation method disclosed by the invention, a good fermentation index can be achieved, the yield of the isoleucine which is a metabolite can be improved significantly, the average yield of the isoleucine can be up to 36.9g/L and can be increased by 30% compared with that of the metabolite isoleucine obtained by adopting the original method, the conversion rate of the metabolite isoleucine can be increased by 2-4%, and the fermentation cycle can be shortened by 10 hours.
Owner:HENAN JULONG BIOLOGICAL ENG CO LTD

Method for preparing taste-active peptides and delicious amino acids by using aspergillus oryzae fermented peanut meal and application thereof

The invention belongs to the field of microbial fermentation and in particular relates to a method for preparing taste-active peptides and delicious amino acids by using aspergillus oryzae fermented peanut meal and application thereof. The method comprises the following steps: performing ultraviolet mutagenesis by utilizing aspergillus oryzae AS 3.95, and screening to obtain a mutant strain of which the protease activity is improved; and performing peanut meal fermentation by utilizing the strain so as to produce the peanut peptides and delicious amino acids with good flavors. The hydrolysis rate and delicate flavor value of the peanut proteins can be improved, the content of taste-active peptides and free amino acids is increased, and the method has high application value in flavoring base materials. The main component of the selected fermentation medium is peanut meal, the raw materials are easily available and low in price, and the cost is low. The hydrolysis rate and delicate flavor value of the peanut meal proteins can be obviously improved after fermentation, and the method has high application value. According to the preparation method disclosed by the invention, the fermentation cost can be reduced, the production link is simplified, and the efficiency is improved.
Owner:HENAN UNIVERSITY OF TECHNOLOGY

Method for preparing alcohol and biochar from traditional Chinese medicine residues in gradient mode

ActiveCN105505998AReduce fermentation costsSolve the problem of high value-added utilizationBiofuelsFermentationChemistryBiomass
The invention provides a method for preparing alcohol and biochar from traditional Chinese medicine residues in a gradient mode and belongs to the technical field of biomass waste resource utilization. According to the method, traditional Chinese medicine residue dilute alkali is preprocessed, matter rich in nitrogen is added for alcohol fermentation, alcohol fermentation solid residues are subjected to pyrolysis in a high-temperature tube furnace at the nitrogen atmosphere, and biochar is prepared. The method for using the traditional Chinese medicine residues in the gradient mode is implemented, the alcohol yield of lignocellulose traditional Chinese medicine residues can be increased by one to three times through alcohol fermentation, the methylene blue adsorption rate is increased by 20-30%, and cellulose and lignin can be used more effectively. Resource utilization of a lignocellulose raw material is achieved, the method has important significance in widening the solid waste application range and developing new sources of alcohol and biochar, alcohol fermentation cost is reduced, the problem about biomass energy high-additional-value utilization is solved, and the method has good economic benefits and huge social benefits.
Owner:UNIV OF SCI & TECH BEIJING
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