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114results about How to "Reduce overgrinding" patented technology

Reverse/direct flotation technology of collophanite

The invention discloses a reverse / direct flotation technology of collophanite. The technology comprises the following steps of: performing ore reduction, ore grinding and size mixing on the silicon calcium type collophanite; adding a carbonate gangue mineral flotation regulator and fatty-acid soap respectively to perform size mixing; performing reverse flotation on the material after the size mixing, wherein the product in the tank is reverse flotation concentrate; dehydrating the reverse flotation concentrate and adding sodium carbonate so as to adjust the pH value to 8-10; performing closed-loop ore grinding and grading on the base flow; enabling the grading overflow to enter a direct flotation stirring tank, and adding water glass and fatty acid soap into the tank respectively to perform size mixing; performing direct flotation on the material subjected to the size mixing, wherein the direct flotation foam product is direct flotation concentrate; and performing concentration, filtration and drying to obtain the finished product of phosphate concentrate. After dehydration (reagent removal), the technology disclosed by the invention can be used for remarkably reducing the amount of sodium carbonate for neutralizing acid water; the sodium carbonate has a dispersion and grinding aid function, and the over-grinding of the material of direct flotation can be reduced; and the fresh surface and proper size composition generated by the ore grinding are favorable for improving the sorted behavior of the direct flotation and improving the sorting efficiency.
Owner:BLUESTAR LEHIGH ENG INST CO LTD

Benefication technology of extra poor hematite

ActiveCN101927209AReduce the amount of regrindReduce overgrindingWet separationOre concentrateBall mill
The invention relates to a benefication technology of extra poor hematite, which is characterized by comprising the following steps: feeding a raw ore in a closed circuit grinding system composed of a primary ball mill and a spiral classifying mechanism, feeding in a weak magnetic machine for benefication after primary classification and overflow, feeding the weak magnetic tailing in a strong magnetic machine, feeding a mixed magnetic concentrate composed of a weak magnetic concentrate and a strong magnetic concentrate in a spiral chute, obtaining a selected spiral concentrate as a coarse grain concentrate after the coarse grains are subjected to two-stage spiral chute benefication, performing self-circulation on the middling in the selected spiral chute, forming the middling by a roughly selected spiral tailing and a selected spiral tailing, feeding the middling in an open circuit grinding system composed of secondary classifying and secondary grinding for re-grinding, returning to the weak magnetic machine after re-grinding, feeding the overflow of a swirler after benefication of a centrifuge into a table for benefication, merging a table middling, table slurry and a table tailing into a table tailing, merging the strong magnetic tailing, a centrifugal tailing and a table tailing as a final tailing, and merging the selected spiral chute concentrate and the table concentrate into a final concentrate. The invention can improve the milling grade of follow-up operations of the extra poor hematite, reduce the re-grinding amount of the middlings, and is favor of acquiring better beneficiation indexes.
Owner:鞍钢集团矿业设计研究院有限公司

Scheelite beneficiation method

The invention discloses a scheelite beneficiation method. The scheelite beneficiation method comprises the steps of: roughly grinding raw mineral with no need of desliming; screening the raw mineral in a sieve with 200-250mu m, roughly grinding the material on the sieve again, carrying out strong magnetic separation and discarding on the mineral under the sieve, wherein mainly magnetic garnets and other magenetic minerals are mainly discarded; carrying out scheelite normal temperature flotation on the nonmagnetic mineral after the nonmagnetic mineral is finely ground; carrying out scheelite warming flotation on concentrate obtained after the rough flotation to obtain scheelite concentrate; and carrying out normal temperature floatation on discarded magnetic concentrate, adding flotation middlings into the nonmagnetic scheelite concentrate to be finely ground. The scheelite beneficiation method aims at the mineral characteristics of the scheelite, the raw mineral contains a large amount of weak magnetism calcium and iron garnet gangue, so the recovery rate can be influenced due to the argillization caused by excessive grinding. The scheelite beneficiation method utilizes a ferromagnetic beneficiation method to effectively separate the magnetic ores, so that the excessive grinding condition is lowered, and the scheelite is preliminarily separated and beneficiated. The scheelite beneficiation method can enhance the mineral grinding efficiency, reduces the mineral grinding energy consumption, enhance the selection grade of the scheelite, reduces the beneficiation amount of the flotation, lowers the dosage of flotation reagents, and enhances the total recovery rate of the scheelite. The scheelite beneficiation method is especially suitable for medium grade and low grade scheelite beneficiation.
Owner:ZHONGXIANG TUNGSTEN IND

Ultrafine slag powder, and preparation method and application thereof

The invention belongs to the field of comprehensive utilization of solid waste resource, and especially relates to an ultrafine slag powder, and a preparation method and application thereof. Vertical-milling grinding and two stages of sorting technologies are combined, a slag pre-grinded material subjected to vertical milling is subjected to a first stage of grading processing, so that a mineral powder with the specific surface area according with a requirement is sorted out, and unqualified slag crude powder falls into a vertical mill for grinding. The slag powder according with the requirement is subjected to a second stage of grading processing, so that a slag powder with the particle size of 20 mu m or less is sorted out, overly grinding phenomenon is avoided, and energy consumption and cost are reduced. The prepared slag powder has relatively high activity, can be applied to concrete as a mineral doping material, is capable of reducing the cost of concrete and concrete products, increasing the strength of concrete and improving the endurance of concrete, and also is applicable to production of pipe sheets and pipe piles. After the concrete is doped with the ultrafine slag powder, the doping amount of a cementing material can be properly reduced, and thus the purpose of saving energy and reducing cost and improving effect are realized.
Owner:SHANGHAI BAOTIAN NOVEL BUILDING MATERIALS

Separation process for magnetic red mixed ore based on iron material disseminated particle size treatment

The invention relates to a separation process for magnetic red mixed ore based on iron material disseminated particle size treatment. The process comprises the operation of feeding the mixed ore withthe grade of 27%-29% and with magnetite as a main raw material into first-section closed circuit ore grinding operation to obtain a primary grading overflow product, and is characterized by further comprising first-section weak magnetic and strong magnetic operation, fine screening operation, first-section magnetic separation and first-section washing magnetic separation operation, second-sectionclosed circuits ore grinding operation, second-section weak magnetic strong magnetic operation, second-section magnetic separation and washing magnetic separation operation, third-section closed circuit ore grinding, third-section weak magnetic strong magnetic operation and reverse flotation operation. The final concentrate with the grade of 66%-66.5% is obtained through the operation. Compared with the prior art, the separation process has the advantages that 1) an efficient separation process which is characterized in that the concentrate can be obtained once dissociation is achieved and segmented ore grinding, segmented concentrate taking and segmented tailings discharging are achieved is provided for the magnetic red mixed ore with the non-uniform iron material disseminated particle sizes, so that overgrinding is reduced, and energy conservation and consumption reduction are achieved; 2) magnetic separation equipment is adopted for upgrading, and three sections of ore grinding is carried out by adopting vertical mills; and 3) the process is simple in structure, free of middling circulation, easy to implement on site and easy to produce and manage.
Owner:ANSTEEL GRP MINING CO LTD

Technological method for improving quality of vanadium-titanium iron concentrates

The invention relates to a technological method for improving the quality of vanadium-titanium iron concentrates. Various techniques are integrated. The technological method includes preliminary classification, fine screening classification, three-section ore grinding, concentration magnetic separation and stair magnetic separation. In preliminary classification, a qualified fraction part good indissociation in rough iron concentrates can be effectively classified out, the treatment capability of a mill is improved, and energy consumption of the product is lowered. In fine screening classification, a fine screening closed loop is adopted for cyclic ore grinding, compared with common rotational flow classification, classification is conducted strictly according to the particle size, meanwhile, the classification efficiency reaches up to 70% or higher, the qualified fraction is better classified out in time, excessive grinding is reduced, and cyclic loads are reduced. In concentration magnetic separation, concentration magnetic section is adopted before ore grinding, part of weak magnetic titanium ore and gangue can be removed out, excessive grinding of the titanium ore is reduced,and the titanium iron ore recycling rate is increased; and meanwhile, the ground ore grade is improved, the yield is increased, and the product cost is reduced. In stair magnetic separation, iron andtitanium separation is well achieved, and the iron concentrate grade is improved step by step.
Owner:SICHUAN LOMON MINING & METALLURGY

Overflow-discharge-type magnetic hydrocyclone

The invention relates to an overflow-discharge-type magnetic hydrocyclone. The technical scheme is that the lower end of an overflow tube (3) is positioned on the middle part or the lower part of a cylinder body (9); the upper end of a central magnetic bar (5) is welded on a port at the lower end of the overflow tube (3) through 2-4 connecting fins (4); the lower end of the central magnetic bar (5) is in flush with the lower end of an upper conical body (8), and the diameter of the central magnetic bar (5) is 0.2-0.3 times of the inner diameter of the overflow tube (3); the overflow tube (3), the connecting fins (4), the central magnetic bar (5), the upper conical body (8) and the cylinder body (9) all adopt magnetic materials; a top cover (11), an ore feeding block (10) and a lower conical body (7) all adopt nonmagnetic materials; one ends of four U-shaped iron cores wound with coils (1) are respectively welded on the outer wall of the overflow tube (3) extending out of the top cover (11), and the other ends of the four U-shaped iron cores wound with coils (1) are respectively welded on the outer wall of the cylinder body (9); and the U-shaped iron covers (2) wound with the coils are arranged in a 'cross-shaped' central symmetrical mode. The overflow-discharge-type magnetic hydrocyclone provided by the invention has the advantages of low cost, energy consumption conservation, long service life, convenience in operation, high classification efficiency and adaptability to industrial application.
Owner:WUHAN UNIV OF SCI & TECH

Screening device in super-fine grinding mill

A screening device in a super-fine grinding mill comprises a barrel body and a bracket in the barrel body, wherein a bracket bottom plate is arranged at the periphery of the bracket; a front chamber and a rear chamber in the super-fine grinding mill are arranged on the left side and the right side of the bracket respectively; a front screen plate and a rear screen plate are connected with the left side and the right side of the bracket respectively; a front grate plate is connected with the left side of the front screen plate; a boss projecting out of the right side surface is arranged on the right side surface of the front grate plate; a screening chamber is formed between the right side surface of the front grate plate and the left side surface of the front screen plate; the top end of the boss props against the left side surface of the front screen plate. According to the screening device, a conventional cement grinding mill cabin baffle and a blind plate in the screening device are replaced with a rear grate plate, a ventilation area in the mill is enlarged, a smooth ventilation effect is achieved, powder can timely enter a rear cabin for grinding through the screening device from a front cabin, the excessive grinding and cushion effects of the front cabin are reduced, the grinding capability of a grinding cabin is improved, and the operation hour of the grinding mill is prolonged.
Owner:渑池德惠石油支撑剂有限公司

Carbide slag drying method for vertical mill

The invention discloses a method of using a vertical mill for drying calcium carbide. Wet-discharged calcium carbide slag with a pre-drying water content of 12 percent and 18 percent is used as a raw material and is mixed with auxiliary raw materials, such as sandstone, sulfate slag and the like after calculation to be sent into a vertical mill. After entering the vertical mill and being rolled by mill rollers, the materials are rolled and splashed to the part of an air ring on the edge of a millstone and is carried up by the currents of the air ring of kiln tail waste gas, and the air ring has a high speed of 70 mm to 90 mm per second. Wet materials and the kiln tail waste gas have heat exchange, the powdery material after the heat exchange rises together with the currents to pass through the upper shell of the mill to enter the stage separation area of a separator, wherein the coarse powder falls back to the millstone and is milled again with the new-fed material, and the qualified fine powder after stage separation is together discharged out from the vertical mill with the currents to be collected as a finished product by a collector. The method provided by the invention can integrate the homogenization, the drying, the milling and the stage separation of the material into a whole, reinforces the homogenizing and drying functions, solves the problems that the calcium carbide has a high water content and fine granularity and can not be easily dried and milled, and has simple and compact technical procedures, high heat efficiency and low electric consumption.
Owner:HEFEI CEMENT RES DESIGN INST

Beneficiation process for treating high-sulfur hematite-magnetic iron ore mixture

The invention relates to a beneficiation process for treating high-sulfur hematite-magnetic iron ore mixture. In the beneficiation process, treatment of raw ores with an iron grade being 25 -27 percent and a sulfur grade being 0.4-0.percent comprises the following step of obtaining a 58-62 percent primary overflow product with the overflow particle size being -0.074mm. The beneficiation process ischaracterized in that secondary closed circuit grinding is performed on the overflow product to obtain a product with the particle size being -0.3mm, coarse and fine particle classification is performed on the product with the particle size being -0.3mm with a high frequency fine screen II to obtain a coarse product with the particle size being 0.3-0.074mm and a fine product with the particle size being -0.074mm, beneficiation is performed on the coarse product with operation of low-intermediate intensity magnetic separation, gravity separation, low intensity magnetic separation, middling closed circuit regrinding and reverse flotation, beneficiation is performed on the fine product with operation of low-high intensity magnetic separation, middling closed circuit regrinding and reverse flotation, and iron concentrates with an iron grade being 66 percent or above and a sulfur grade being 0.1 percent or below are obtained. The beneficiation process has the advantages that technical indexes are qualified, and the economic benefit is remarkable.
Owner:MCC NORTH (DALIAN) ENG TECH CO LTD

Roller for mung bean huller capable of evenly stirring, shovelling and screening materials in real time

Provided is a roller for a mung bean huller capable of evenly stirring, shovelling and screening materials in real time. The roller comprises a roller body, one end of the roller body is arranged on a rack bearing pedestal, the other end of the roller body is arranged on a rack mounting seat, the roller body can rotate around the axial center of the roller body, a mesh screen is arranged on the surface of the roller body, the inner wall of the roller body stretches out of a shovelling plate, and a hulling grinding wheel is arranged in the axial center of the roller body. The roller is characterized in that round holes or long round holes are formed in the mesh screen of the surface of the roller body, the shovelling plate on the inner wall of the roller body is divided into a plurality of sets in the circumferential direction at intervals, and three pieces form one set and are evenly distributed on the inner wall of the circumferential roller body at intervals. The round holes or the long round holes are adopted as mesh screen holes of the roller, completely-hulled whole mung beans or half mung beans can be screened conveniently, the built-in shovelling plate bodies are evenly distributed on the circumference of the roller, the materials are stirred and shoveled in the work process, relative displacement can be generated between the materials and the roller, and small-size materials are easier to screen. The whole device guarantees the milled rice rate and improves equipment production efficiency.
Owner:NANJING AGRI MECHANIZATION INST MIN OF AGRI

Multi-stage separation sand machining production line

The invention relates to a multi-stage separation sand machining production line overcoming the defects that in the prior art, raw ore with the qualified granularity is prone to being excessively ground when secondarily crushed and ground, the content of ultrafine powder exceeds the standard, and the silicon sand particle yield and the unit manufacturing cost are affected. A two-stage screening system is arranged between a crusher and a small material bin and comprises a roller screen and a water flushing screen. A large particle returning belt is connected between the roller screen and the crusher. A medium particle front conveying belt is connected between the water flushing screen and the material bin. A small particle collecting pool is arranged at the lower portion of the two-stage screening system and connected with a post-grinding pool through a slurry pump and a pipeline. By means of the two-stage screening system, silicon sand crushed by the crusher is divided into large particles, medium particles and small particles according to the needed specification; the medium particles are conveyed into the material bin and enter a grinding machine; the small particles are directly conveyed into the post-grinding pool behind the grinding machine; and the large particles and the small particles do not enter the grinding machine, the phenomenon of excessive grinding is reduced, the work efficiency is improved, and material losses are reduced.
Owner:河源旗滨硅业有限公司

Spodumene ore flotation collecting agent, preparation method thereof and beneficiation process of clay mineralized spodumene ore

The invention relates to the field of beneficiation, and particularly provides a spodumene ore flotation collecting agent, a preparation method thereof and a beneficiation process of clay mineralizedspodumene ore. The spodumene ore flotation collecting agent comprises sodium oleate, gallic acid, tartaric acid, oxalic acid and lignin of specific content. The beneficiation process of the clay mineralized spodumene ore is mainly used for solving the problems of serious argillization and poor floatability caused by clay mineral materialization of spodumene ore, the spodumene ore flotation collecting agent is selected, a full-open-circuit process of independent scrubbing, regrinding and reconcentration of middlings is adopted for beneficiation, excessive accumulation of secondary mud caused bya conventional closed-loop process can be effectively avoided, adverse effects like overlarge agent dosage, high pulp viscosity and poor agent selectivity are alleviated, meanwhile, middling grindingand washing operation can be enhanced, and the defect that coarse grains are difficult to float is overcome, so that the grade of concentrate Li2O is improved, and lithium-containing minerals are fully recycled.
Owner:BEIJING MINING & METALLURGICAL TECH GRP CO LTD

Processing and utilizing method for extracting carbon and iron from blast furnace metallurgy dust and sludge

InactiveCN103230831AGood for opening and dispersingImprove sorting effectRotary centrifugesFlotationSludgePolyacrylamide
A processing and utilizing method for extracting carbon and iron from blast furnace metallurgy dust and sludge belongs to the technical field of mineral processing. The method is characterized by including the steps that metallurgy dust and sludge containing polyacrylamide flocculant is processed, the metallurgy dust and sludge is graded through a hydrocyclone, coarse fraction products are ground and returned to grading operation, fine fraction products are subjected to once roughing and once fine selection through a horizontal centrifugal separator, and iron ore concentrate for metallurgy is obtained through filtering and dehydration operation. Ore pulp of tailing products of the horizontal centrifugal separator is processed through ultrasonic wave and dispersed by adding sodium hexametaphosphate, selective flocculant caustic starch is added, carbon is selected in a floatation mode under the effect of diesel and an n-amyl alcohol compound collecting agent, and carbon concentrate can be obtained through operation of once roughing, twice fine selection and once scavenging. The tailing products selected in the floatation mode are used as the final tailing products. The processing method for utilizing secondary resources of the blast furnace metallurgy dust and sludge containing the flocculant efficiently is provided and has important practical significance on cleaner production, recycling economy and energy saving and emission reduction in iron and steel industry.
Owner:NORTH CHINA UNIVERSITY OF SCIENCE AND TECHNOLOGY
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