Regeneration production method of scrap rubber

A production method and waste rubber technology, which is applied in the field of waste rubber regeneration technology, can solve the problems of low regeneration rate and rubber swelling degree, and achieve the effects of reducing energy, ensuring stability, and improving fracture efficiency

Active Publication Date: 2016-09-21
NANTONG HUILI RUBBER
8 Cites 1 Cited by

AI-Extracted Technical Summary

Problems solved by technology

[0007] In order to overcome the problems of low regeneration rate and low rubber swelling degree in the prior art, the present invention provides a waste rubber regeneration production method, including clea...
View more

Abstract

The invention discloses a regeneration production method of scrap rubber. The method is characterized by comprising the following steps: cleaning, pulverizing, removing impurities, screening, stirring, desulfurizing, extracting, refining, and discharging and forming. The discharging and forming process sequentially comprises the steps of primary plate pressing and secondary rolling forming. The plate pressing and rolling are matched to implement the formation of the regenerated rubber; by using the plate pressing, the rubber powder primarily forms a plate, thereby enhancing the overall density and uniformity; and the double-pass rolling is performed to effectively enhance the mechanical properties and swelling degree of the plate rubber.

Application Domain

Plastic recycling

Technology Topic

ScrapDouble pass +6

Image

  • Regeneration production method of scrap rubber
  • Regeneration production method of scrap rubber
  • Regeneration production method of scrap rubber

Examples

  • Experimental program(5)
  • Comparison scheme(8)

Example Embodiment

[0031] Embodiment one:
[0032] A waste rubber regeneration production method, comprising cleaning, crushing, impurity removal, screening, stirring, desulfurization, quenching, refining, and tablet forming, the tablet forming sequentially includes one plate pressing and two roll forming; the Plate pressing includes an upper plate and a lower plate, the outlet of the lower plate is connected to a roller press, the temperature of the lower plate is controlled at 95-115°C, the temperature of the upper plate is controlled at 105-125°C, and the upper plate is carried out every 10s at most Plate pressing, the moving speed of the lower plate is 10-30m/min, the length of the upper plate and the lower plate is 2-5m; the minimum distance between the upper plate and the lower plate is h during plate pressing, the first The distance h1 between the two rollers in the second rolling press satisfies the relationship: 0.5h <0.5h, the speed of the roller is 60~100m/min.
[0033] The desulfurization process includes heating and stirring, keeping the temperature between 107-113°C, slowly adding rubber powder, then adding regenerant and stearic acid, stirring for 6-10 minutes, adding rosin, white carbon black and softened oil, and stirring for 10-10 minutes Add filler in 13min, and then add water. The proportioning of described rubber powder, regeneration agent, stearic acid, rosin, white carbon black, softening oil, filler and water is as follows:
[0034] rubber powder
[0035] The regeneration agent is a mixture of thiophenol and cetyl dimethyl benzyl ammonium chloride, and the mixing ratio of the thiophenol and the cetyl dimethyl benzyl ammonium chloride is 2:8; The crushing includes coarse crushing and fine crushing. The coarse crushing process crushes the tires into blocks, and then removes some impurities and then performs fine crushing. The fine crushing is controlled between 15 and 25 meshes; the screen mesh of the filtration process is fine The degree is 10-20 mesh.

Example Embodiment

[0036] Embodiment two:
[0037] A waste rubber regeneration production method, comprising cleaning, crushing, impurity removal, screening, stirring, desulfurization, quenching, refining, and tablet forming, the tablet forming sequentially includes one plate pressing and two roll forming; the Plate pressing includes an upper plate and a lower plate, the outlet of the lower plate is connected to a roller press, the temperature of the lower plate is controlled at 95-115°C, the temperature of the upper plate is controlled at 105-125°C, and the upper plate is carried out every 10s at most Plate pressing, the moving speed of the lower plate is 10-30m/min, the length of the upper plate and the lower plate is 2-5m; the minimum distance between the upper plate and the lower plate is h during plate pressing, the first The distance h1 between the two rollers in the second rolling press satisfies the relationship: 0.5h <0.5h, the speed of the roller is 60~100m/min.
[0038] The desulfurization process includes heating and stirring, keeping the temperature between 107-113°C, slowly adding rubber powder, then adding regenerant and stearic acid, stirring for 6-10 minutes, adding rosin, white carbon black and softened oil, and stirring for 10-10 minutes Add filler in 13min, and then add water. The proportioning of described rubber powder, regeneration agent, stearic acid, rosin, white carbon black, softening oil, filler and water is as follows:
[0039] rubber powder
[0040]The regeneration agent is a mixture of thiophenol and cetyl dimethyl benzyl ammonium chloride, and the mixing ratio of the thiophenol and the cetyl dimethyl benzyl ammonium chloride is 3:7; The crushing includes coarse crushing and fine crushing. The coarse crushing process crushes the tires into blocks, and then removes some impurities and then performs fine crushing. The fine crushing is controlled between 15 and 25 meshes; the screen mesh of the filtration process is fine The degree is 10-20 mesh.

Example Embodiment

[0041] Embodiment three:
[0042] A waste rubber regeneration production method, comprising cleaning, crushing, impurity removal, screening, stirring, desulfurization, quenching, refining, and tablet forming, the tablet forming sequentially includes one plate pressing and two roll forming; the Plate pressing includes an upper plate and a lower plate, the outlet of the lower plate is connected to a roller press, the temperature of the lower plate is controlled at 95-115°C, the temperature of the upper plate is controlled at 105-125°C, and the upper plate is carried out every 10s at most Plate pressing, the moving speed of the lower plate is 10-30m/min, the length of the upper plate and the lower plate is 2-5m; the minimum distance between the upper plate and the lower plate is h during plate pressing, the first The distance h1 between the two rollers in the second rolling press satisfies the relationship: 0.5h <0.5h, the speed of the roller is 60~100m/min.
[0043] The desulfurization process includes heating and stirring, keeping the temperature between 107-113°C, slowly adding rubber powder, then adding regenerant and stearic acid, stirring for 6-10 minutes, adding rosin, white carbon black and softened oil, and stirring for 10-10 minutes Add filler in 13min, and then add water. The proportioning of described rubber powder, regeneration agent, stearic acid, rosin, white carbon black, softening oil, filler and water is as follows:
[0044] rubber powder
[0045] The regeneration agent includes thiophenol, magnesium oxide, calcium hydroxide and ferric chloride, and the ratio of each component is as follows: 4 parts of thiophenol, 3 parts of magnesium oxide, 3 parts of calcium hydroxide, 3 parts of ferric chloride; It includes two steps of coarse crushing and fine crushing. The coarse crushing process crushes the tires into blocks, and then removes some impurities and performs fine crushing. The fine crushing is controlled between 15 and 25 meshes; the fineness of the screen in the filtration process is It is 10-20 mesh.

PUM

no PUM

Description & Claims & Application Information

We can also present the details of the Description, Claims and Application information to help users get a comprehensive understanding of the technical details of the patent, such as background art, summary of invention, brief description of drawings, description of embodiments, and other original content. On the other hand, users can also determine the specific scope of protection of the technology through the list of claims; as well as understand the changes in the life cycle of the technology with the presentation of the patent timeline. Login to view more.

Similar technology patents

Efficient molding core production method for water glass sand blowing hardening

InactiveCN105665646AImprove mechanical propertiesGood dispersibility
Owner:SHENYANG HYATON FOUNDRY MATERIAL
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products