Virtual inspection and repair method of steam turbine components based on reverse engineering

A technology of reverse engineering and detection methods, applied in the field of virtual assembly, inspection and repair, can solve the problems of cumbersome repair and assembly in different places, and achieve the effect of solving the assembly in different places and speeding up the efficiency of repair and repair.

Inactive Publication Date: 2019-01-22
HARBIN INST OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The purpose of the present invention is to solve the cumbersome problem of remote assembly and remote repair of steam turbine components due to collaborative manufacturing, and provide a virtual detection method based on reverse engineering for steam turbine components and two virtual repair methods based on the virtual detection method

Method used

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  • Virtual inspection and repair method of steam turbine components based on reverse engineering
  • Virtual inspection and repair method of steam turbine components based on reverse engineering
  • Virtual inspection and repair method of steam turbine components based on reverse engineering

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specific Embodiment approach 1

[0032] Specific implementation mode one: combine Figure 1 to Figure 5 Illustrate this embodiment, the virtual detection method of the steam turbine part cover based on reverse engineering described in this embodiment, comprises the following steps:

[0033] Step 1. Establish the three-dimensional digital model of each part of the steam turbine in the three-dimensional modeling software CATIA; the specific method is to set up the three-dimensional design model of each part of the steam turbine in the component design module in the three-dimensional modeling software CATIA, such as the front, rear, upper and lower cylinders, Front and rear bearing housings, front and rear steam seals, rotors and multi-stage baffles, etc.;

[0034] Step 2, extracting the point cloud data of each physical part of the steam turbine through 3D scanning; the specific method is to use a portable 3D scanner to scan a single physical part of the steam turbine to obtain the point cloud data of each phys...

specific Embodiment approach 2

[0062] Specific embodiment two: This embodiment is a further limitation of the virtual detection method based on the reverse engineering of the steam turbine cover described in the first embodiment. In this embodiment, the specific method for extracting the rotor deflection in step five is:

[0063] Step 51. Establish a measurement benchmark:

[0064] Create a datum plane, and then create a parallel plane of the bearing position (obtained by offsetting the datum plane); make a curve formed by the two circles before and after the bearing rotor; optimize the two curves; convert the curve into a point (using the continuous curve on the section curve) Points, discard bad points); fit each curve converted point into a circle; make a line connecting the centers of the two circles before and after the bearing rotor; connect the line with the Y axis of the coordinate system where the point cloud model is located Alignment, the connection is the measurement benchmark;

[0065] Step 52...

specific Embodiment approach 3

[0067] Specific embodiment three: This embodiment is a further limitation of the virtual detection method based on the reverse engineering of the steam turbine cover described in the second embodiment. In this embodiment, the specific method for extracting the assembly size in step five is:

[0068] In the Geomagic Qualify software, the plane fitting is performed on the scanning data points on the two parts that need to be measured, and the plane distance between the two parts that need to be measured is measured, so as to obtain the assembly size between the two parts.

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Abstract

The invention provides a virtual detection method of a steam turbine assembly based on reverse engineering, and a virtual repairing and replacement supplying method based on the virtual detection method, and relates to virtual assembling, detection, and repairing and replacement supplying technology of a steam turbine assembly. An objective is to solve problems of complex remote assembling and remote repairing and replacement supplying caused by collaborative manufacturing of steam turbine components. The virtual detection method comprises establishing a digital model of each assembly of the steam turbine; through 3D scanning, obtaining point cloud data of each assembly of the steam turbine; extracting rotor deflection and assembling dimensions on an entity assembly, so as to determine gasket dimensions; according to the gasket dimensions, performing entity assembling on each assembly of the steam turbine; through photogrammetry, obtaining assembling relations of each assembly entity; detecting a gap value of a rotor shaft and a septum inner circle, if the gap value is not qualified, using an abc method or a fitting circle method to determine fitting volume. The method can reflect actual assembling condition of a product, preferably guides repairing and replacement supplying operation of the steam turbine. The method is suitable to be used for guiding whole assembling and repairing and replacement supplying processes of the steam turbine.

Description

technical field [0001] The invention relates to the virtual assembly, detection and repair technology of steam turbine components. Background technique [0002] As an important part of electric power equipment, steam turbines are the key areas to be vigorously promoted in the first ten-year action program of my country's implementation of the strategy of manufacturing a powerful country. Due to reasons such as high assembly precision, complex structure, and single-piece flow production, the steam turbine industry needs to adopt a collaborative manufacturing model (outsourcing) to meet the requirements of design accuracy and production cycle, which will inevitably result in partial outsourcing of steam turbines. The timing needs to use the repairing process to guide the assembly. In the traditional assembly, the steam turbine assembly process requires multiple repairs, and the production and processing cycle is long, which makes it unable to meet the needs of the increasingl...

Claims

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Application Information

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Patent Type & AuthorityPatents(China)
IPC IPC(8): G06F17/50
CPCG06F30/367
Inventor吕民高彤张念牛哲黄新涛蒋建春宋紫杉
OwnerHARBIN INST OF TECH