Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

On-line detection method of laser welding penetration

A technology of laser welding and detection method, which is applied in measurement devices, material analysis by optical means, instruments, etc., can solve the problem that the welding penetration characteristic information is difficult to effectively separate, the time domain and frequency domain changes are complex, and the amount of mixed information is large, etc. problem, to achieve the effect of qualitative and quantitative identification, difficulty reduction, and reliable characteristic parameters

Active Publication Date: 2019-03-22
HARBIN WELDING INST LTD
View PDF4 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] An online detection method of laser welding penetration, which is characterized in that: according to the special state characteristics when the laser welding penetration changes, through the conventional optical mixed signal, sequentially adopt Special spectral band signal separation, specific welding area signal separation, and welding defect probability distribution characteristic signal separation are three processing methods, which can effectively remove the severe interference in the mixed signal, simplify and separate reliable welding penetration characteristic information layer by layer, and solve the problem of During laser welding, there are many technical problems in the mixed information in the detection signal, complex changes in the time domain and frequency domain, severe signal fluctuations, and difficult to effectively separate the welding penetration characteristic information, so as to realize accurate online identification of laser welding penetration;

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • On-line detection method of laser welding penetration
  • On-line detection method of laser welding penetration
  • On-line detection method of laser welding penetration

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] An on-line detection method of laser welding penetration, according to the special state characteristics of laser welding penetration changes, through conventional optical mixed signals, sequentially adopt special spectral band signal separation, specific welding area signal separation, and welding defect probability distribution characteristic signal separation Three processing methods can effectively remove the severe interference in the mixed signal, simplify and separate the reliable welding penetration characteristic information layer by layer, and solve the problem of large amount of mixed information in the detection signal, complex changes in time domain and frequency domain during laser welding. Accurate online identification of laser welding penetration is achieved due to the technical problems of severe signal fluctuations and difficulty in effectively separating welding penetration characteristic information;

[0029] The method for separating signals in spec...

Embodiment 2

[0033] According to the online detection method of laser welding penetration described in Example 1, a 10mm thick carbon steel plate was selected as the welding object, and two 7.5mm deep rectangular grooves were machined on the back of the steel plate before welding, and the experimental plate was subjected to 3000W laser power. Surface surfacing, the test plate without the groove is the in-penetration weld, and the rectangular groove is the complete penetration weld, and the welding penetration detection method of this product is used, and the detection results are as attached image 3 , 4 As shown in the comparison, it is found that the intensity value of the optical detection signal obtained by the "specific welding area signal separation method" is significantly higher under the incomplete penetration weld than that under the complete penetration weld. Figure 5 It is the detection result processed by the "welding defect probability distribution characteristic signal sepa...

Embodiment 3

[0035] According to the online detection method of laser welding penetration described in Example 1, a 10mm thick carbon steel plate is selected as the welding object, and two 7.5mm deep rectangular grooves are also machined on the back of the steel plate before welding, and 2000W laser power is used to test the test plate Carry out surfacing welding, what obtain at the no-groove place of experimental plate is not penetration weld seam, and what obtain at rectangular groove place is a small amount of penetration weld seam, adopt the detection result of the present invention method as follows Image 6 , 7 , 8, by attaching Figure 7 and Figure 4 It can be seen from the comparison that the overall intensity of the optical detection signal of a small amount of penetration experiment is significantly lower than that of complete penetration, and the intensity difference between the penetration and non-penetration optical detection signals is obviously weakened, but through the co...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to an online detection method for laser welding penetration in order to solve the problems that during laser welding, a large quantity of fixed information exists in conventional optical detection signals, time domain and frequency domain change is complicated, signal fluctuation is drastic and laser welding penetration feature information cannot be effectively separated with conventional detection means. The online detection method adopts a special spectrum signal separation method, a specific welding area signal separation method and a welding defect probability distribution feature signal separation method sequentially for processing conventional optical mixed signals according to special state features during changing of the laser welding penetration, so that severe interference to the mixed signals is effectively removed, the reliable welding penetration feature information is simplified and separated out layer by layer, the technical problems that during laser welding, a large quantity of fixed information exists in the detection signals, the time domain and frequency domain change is complicated, the signal fluctuation is drastic and the laser welding penetration feature information cannot be effectively separated are solved, and accurate online identification of the laser welding penetration is realized. The invention can be applied to the online detection method for the laser welding penetration.

Description

Technical field: [0001] The invention relates to an online detection method for laser welding penetration. Background technique: [0002] During laser welding, conventional optical detection signals have a large amount of mixed information, complex changes in the time domain and frequency domain, and severe signal fluctuations. It is difficult to effectively separate the laser welding penetration characteristic information by conventional detection methods. As an advanced special welding process, laser welding occupies an irreplaceable position in various fields of the industry. However, the violent fluctuation of the welding process of laser welding can easily lead to the occurrence of incomplete penetration inside or at the bottom of the weld. Defects will not only greatly reduce the mechanical properties of welded joints, but also form stress concentration points, which will cause cracks after loading, which will have a great impact on the quality of welded products and t...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): G01N21/84
CPCG01N21/84G01N2021/8411
Inventor 孙谦王威王旭友黄瑞生雷振李小宇徐富家徐良滕彬陈晓宇
Owner HARBIN WELDING INST LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products