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Bionic bimetallic band saw blade

A bimetal band and saw blade technology, which is applied to metal sawing equipment, metal processing equipment, sawing machine tools, etc., can solve the problems of low cutting speed and cutting efficiency, high impact force of teeth, and short service life of saw blades. High cutting efficiency, sharp saw teeth, and long service life of the saw blade

Inactive Publication Date: 2016-11-16
JILIN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When bimetallic band saw blades cut metal bars, pipes, and profiles, due to the different diameters, wall thicknesses, and shapes of the materials, the impact on the teeth is relatively large, especially when cutting large-diameter metal bars and thick-walled pipes. The vibration generated when it is combined with the profiled material has a greater impact on the teeth of the bimetallic band saw blade. Ordinary band saw blades cannot withstand this impact, and the damage to the saw teeth is great, resulting in low cutting speed and cutting efficiency, poor quality, Short service life of the saw blade

Method used

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Examples

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Effect test

example 1

[0029] Example 1: A bionic equal-tooth bimetallic band saw blade

[0030] The bionic bimetallic band saw blade involved in the present invention comprises a saw tooth 1 and a saw blade body 2, the tooth material is made of M42 high-speed steel, and the saw blade body material is made of Rm80 steel. The sawtooth 1 and the saw blade body 2 are fixedly integrated, and the said sawtooth 1 has the geometric structure characteristics of a badger’s canine tooth, wherein the sawtooth 1 is formed by sequentially and smoothly connecting four points a, b, c, and d, where the two points a and b are connected by a line The curve A of the front part of the tooth shape; the line connecting two points b and c is the tooth bottom arc line B; the line connecting two points c and d is the back curve C of the tooth shape;

[0031] The adopted form of teeth division is improved oblique teeth division, and the form of sawtooth division teeth is 4 left division teeth, 5 division teeth right, 4 divis...

example 2

[0036] Example 2: A bionic 3 / 4 variable tooth bimetallic band saw blade

[0037] The bionic bimetallic band saw blade involved in the present invention comprises a saw tooth 1 and a saw blade body 2, the tooth material is made of M42 high-speed steel, and the saw blade body material is made of Rm80 steel. The sawtooth 1 and the saw blade body 2 are fixedly integrated, and the said sawtooth 1 has the geometric structure characteristics of a badger’s canine tooth, wherein the sawtooth 1 is formed by sequentially and smoothly connecting four points a, b, c, and d, where the two points a and b are connected by a line It is the front curve A of the tooth shape; the line connecting two points b and c is the tooth bottom arc line B; the line connecting two points c and d is the back curve C of the tooth shape.

[0038] The 5 single teeth of the bionic bimetallic band saw blade form a cyclic tooth pitch, and the tooth division form adopted is an improved oblique tooth division form. ...

example 3

[0044] Example 3: A bionic 2 / 3 variable tooth bimetallic band saw blade

[0045] The bionic bimetallic band saw blade involved in the present invention comprises a saw tooth 1 and a saw blade body 2, the tooth material is made of M42 high-speed steel, and the saw blade body material is made of Rm80 steel. The sawtooth 1 and the saw blade body 2 are fixedly integrated, and the said sawtooth 1 has the geometric structure characteristics of a badger’s canine tooth, wherein the sawtooth 1 is formed by sequentially and smoothly connecting four points a, b, c, and d, where the two points a and b are connected by a line It is the front curve A of the tooth shape; the line connecting two points b and c is the tooth bottom arc line B; the line connecting two points c and d is the back curve C of the tooth shape.

[0046] The bionic bimetallic band saw blade has 8 single sawtooths to form a cyclic tooth pitch, and the tooth division form adopted is an improved oblique tooth division saw...

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Abstract

A bionic bimetallic band saw blade belongs to the technical field of cutting tools. The bionic bimetallic band saw blade is formed by fixedly connecting sawteeth with a saw blade body. The sawteeth have a geometrical structure characteristic of badger canine teeth, wherein a tooth profile of a single tooth pitch of the tooth part of the saw blade is formed by a front tooth form curve, a back tooth form curve and a tooth bottom arc that are smoothly connected to each other, thereby forming a bionic saw tooth; an arc radius of each tooth bottom arc is 1.51 to 4.67 mm; a tooth graduation quantity is 0.32-0.34 mm; 1 to 9 tooth pitches are present; tooth graduation forms of the sawteeth are left tooth graduation, right tooth graduation, left tooth graduation, right tooth graduation and straight tooth graduation in sequence; tooth depths range from 3.39 to 6.20 mm; a horizontal distance between each tooth crown and the center of each tooth bottom arc is 1.26 to 4.3 mm; the sawteeth are made of M42 high-speed steel; the saw blade body is made of Rm80 steel. The bionic bimetallic band saw blade is characterized in that the front and rear portions of the tooth forms of the sawteeth are of the bionic curve structures such that the sawteeth are sharper with higher cutting efficiency, and the service life of the saw blade is longer.

Description

technical field [0001] The invention belongs to the technical field of cutting tools, and in particular relates to a bionic bimetallic band saw blade. Background technique [0002] Bimetal band saw blade is the most commonly used tool for cutting workpiece materials, mainly used for sawing metal profiles, and is the starting point of metal cutting. With the continuous increase in the variety of sawing materials, higher requirements are also put forward for band saw blades. The band saw blade is composed of saw teeth and saw blade body. The design of the saw teeth is the key to the performance of the bimetallic band saw blade. When bimetallic band saw blades cut metal bars, pipes, and profiles, due to the different diameters, wall thicknesses, and shapes of the materials, the impact on the teeth is relatively large, especially when cutting large-diameter metal bars and thick-walled pipes. The vibration generated when it is combined with the profiled material has a greater i...

Claims

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Application Information

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IPC IPC(8): B23D61/12
CPCB23D61/121
Inventor 马云海王虎彪陈创发王慧鑫裴高院刘珏肖杨庄健佟金
Owner JILIN UNIV
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