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Assembly control method and system on assembly line

An assembly control and assembly line technology, applied in the general control system, control/adjustment system, program control, etc., can solve the problems of production efficiency, production progress and product status of the assembly line, which cannot be controlled by the management in real time, information interaction between processes is not smooth, Affect the degree of automation in the manufacturing industry and other issues, to achieve the effect of improving the degree of intelligence and automation

Active Publication Date: 2018-08-10
ANHUI JIANGHUAI AUTOMOBILE GRP CORP LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The inventor found in the process of realizing the present invention: there are still many problems affecting the degree of automation of the manufacturing industry on the current assembly line, such as some information on the assembly line (such as product quality information, etc.) cannot be processed in real time. Feedback inquiry, information such as production efficiency, production progress, and product status of the assembly line cannot be controlled by the management in real time. There are still phenomena such as incoordination between man-machine and management instructions and poor information interaction between processes on the assembly line.

Method used

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Embodiment 1

[0014] Embodiment 1. An assembly control method on an assembly line.

[0015] The assembly control method on the assembly line of this embodiment can be realized through information interaction between three-tier systems, wherein the uppermost system is the upper-level production planning management system, the middle-level system is the production and manufacturing management system, and the lowest-level system For the underlying automation system. The upper production planning management system may include computers and servers. The manufacturing management system may include computers and industrial computers. The underlying automation system can include controllers, data collectors, barcodes, various measuring and testing instruments, and manipulators, etc., and the controllers can be realized by PLC (Programmable Logic Controller). For the convenience of expression, in the following description, the upper-level production planning management system is referred to as ERP...

Embodiment 2

[0039] Embodiment 2, an assembly control system on an assembly line.

[0040] The assembly control system on the assembly line in this embodiment includes a three-layer system, wherein the uppermost system is the upper production plan management system, the middle layer system is the production management system, and the lowermost system is the bottom automation system.

[0041] The structure of the assembly control system on the assembly line of this embodiment is as follows: figure 2 shown. figure 1 The assembly control system shown mainly includes: a first control module 200, a second control module 210, a third control module 220, a fourth control module 230 and a fifth control module 240; optionally, the assembly control system may also include : a first request module 250 , a second request module 260 , a third request module 270 , a request response module 280 and a network monitoring module 290 . Each module is explained separately below.

[0042] The first control...

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PUM

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Abstract

The invention discloses an assembly control method and an assembly control system for an assembly line. The method comprises the following steps: when the assembly parts of a to-be-assembled device arrive at a pre-feeding station of an assembly line, an underlying automatic system sends pre-feeding station arrival information and the attribute information of the assembly parts to an MES (Manufacturing Execution System); the MES judges whether the attribute information of the assembly parts is consistent with a current production order according to the locally-stored assembly equipment configuration information and the current production order acquired from an ERP (Enterprise Resource Planning) system, and forms the production plan information of each assembly station when determining that the attribute information of the assembly parts is consistent with the current production order, and the underlying automatic system stores the production plan information of each assembly station in an information storage unit of the corresponding assembly station; and in the transfer process of the assembly parts between the assembly stations, the MES sends assembly operation execution permission information to the underlying automatic system when determining that the production plan information read by the underlying automatic system from the corresponding information storage units is consistent with the locally-stored production plan information of the assembly parts.

Description

technical field [0001] The invention relates to the technical field of vehicle control, in particular to an assembly control method on an assembly line and an assembly control system on the assembly line. Background technique [0002] With the advancement of industrialization, the degree of automation in manufacturing is getting higher and higher. The improvement of the degree of automation in the manufacturing industry means the improvement of the degree of digitalization, networking and machine self-organization of production. [0003] In the production process, whether the production and distribution of materials, parts, assemblies and finished products on the assembly line can be done in an orderly manner, whether the on-site data can be fed back and managed in a timely manner, whether the fault information can be effectively communicated and resolved, etc. , is a technical problem that needs to be solved to improve the degree of automation in the manufacturing industry...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G05B19/418
CPCG05B19/41865G05B2219/32252Y02P90/02
Inventor 蒋冬梅汤善荣赵贺金张明张玉龙阮春霞
Owner ANHUI JIANGHUAI AUTOMOBILE GRP CORP LTD
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