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Rotating electric machine for internal combustion engine and manufacturing method thereof

A technology of rotating electric machines and manufacturing methods, applied to synchronous motors with stationary armatures and rotating magnets, electromechanical devices, manufacturing motor generators, etc., can solve the problems of undisclosed high-efficiency configuration, and achieve the effect of high-efficiency manufacturing

Active Publication Date: 2018-12-07
DENSOTRIM CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, Patent Document 1 does not disclose an efficient arrangement of the stator coils wound around the stator core as a whole.

Method used

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  • Rotating electric machine for internal combustion engine and manufacturing method thereof
  • Rotating electric machine for internal combustion engine and manufacturing method thereof
  • Rotating electric machine for internal combustion engine and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

no. 1 Embodiment approach

[0043] (rotating motor)

[0044]exist figure 1 Among them, the rotating electric machine for an internal combustion engine (hereinafter simply referred to as a rotating electric machine) 10 is also called a generator motor or an AC generator starter (AC Generator Starter). The rotating electrical machine 10 is electrically connected to a circuit 11 including an inverter circuit (INV) and a control unit (ECU). Circuit 11 provides a three-phase power conversion circuit.

[0045] The circuit 11 provides a rectification circuit that rectifies the AC power output when the rotary electric machine 10 functions as a generator, and supplies power to an electric load including a battery. The circuit 11 provides a signal processing circuit that receives a reference position signal for ignition control supplied from the rotary electric machine 10 . Circuit 11 may also provide an ignition controller that performs ignition control. The circuit 11 provides a drive circuit for making the...

no. 2 Embodiment approach

[0160] This embodiment is a modified example based on the previous embodiment. Figure 5 It is a winding diagram showing the arrangement of the stator coils 33 on the stator core 32 . In the following description of a plurality of embodiments, differences from the previous embodiments will be described. For the same or similar structures and methods, reference may be made to the descriptions of previous embodiments.

[0161] In the present embodiment, the stator coils 33 are formed in the order of u-phase coils, v-phase coils, and w-phase coils. In the present embodiment, the indexer 71 rotates the stator core 32 in the first conveying direction IDR1 (+) in the steps J11, J12, J21, and J22 for forming interphase jumpers PJ1a, PJ1b, PJ2a, and PJ2b. Also in this manufacturing method, after winding one phase coil of one group, the winding process for the other phase coil of the same group is started from the magnetic pole 32a adjacent to this magnetic pole 32a. Thereby, the le...

no. 3 Embodiment approach

[0163] This embodiment is a modified example based on the previous embodiment. Image 6 It is a winding diagram showing the arrangement of the stator coils 33 on the stator core 32 .

[0164] In the present embodiment, the stator coils 33 are formed in the order of u-phase coils, v-phase coils, and w-phase coils. In the present embodiment, in the steps J11 and J21 for forming the interphase jumpers PJ1a and PJ2a, the indexer 71 rotates the stator core 32 in the second conveying direction IDR2(-) by an amount corresponding to two magnetic poles 32a. . Also in this manufacturing method, after winding one phase coil of one group, starting from the magnetic pole 32a at the position after the magnetic pole 32a skips one magnetic pole 32a, a winding process for another phase coil of the same group is performed . Thereby, the length of the jumper wire PJ1a, PJ2a between these two phase coils in the circumferential direction can be controlled so that it may correspond to two magnet...

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Abstract

A stator coil (33) of a rotating electric machine for an internal combustion engine is equipped with a multi-phase winding group having phase coils (u1, v1, w1) and another multi-phase winding group having phase coils (u2, v2, w2). In a winding process, inter-phase jumper wires (PJ1a, PJ1b, PJ2a, PJ2b) and an inter-group jumper wire (GJ) are formed. In the winding process, all lead wires are disposed at one end of a stator core (32). In the winding process, a jumper wire (SJ1) is disposed on a half portion of the stator core (32), and another jumper wire (SJ2) is disposed on the remaining half portion of the opposite surface of the stator core (32). The winding direction of one phase coil of one multi-phase winding group is opposite to the winding direction of another two phase coils. This configuration provides lead wires separated by one or two magnetic poles (32a). It is possible to continuously wind a plurality of phase coils and form a lead wire from a short jumper wire between the phase coils.

Description

[0001] Cross-reference of related applications [0002] This application is based on Japanese Patent Application No. 2014-102657 filed on May 16, 2014 and Japanese Patent Application No. 2015-95900 filed on May 8, 2015, and the disclosures of these basic applications are incorporated herein by reference. Application. technical field [0003] The invention disclosed herein relates to a rotating electrical machine for an internal combustion engine connected to an internal combustion engine and a method of manufacturing the same. Background technique [0004] Patent Documents 1 to 4 disclose a rotating electric machine for an internal combustion engine connected to the internal combustion engine. This rotating electrical machine can function as a generator and / or a starter. In addition, the rotary electric machine outputs a reference position signal for the ignition of the internal combustion engine. In order to function as a starter, this rotating electrical machine include...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H02K21/22H02K11/21H02K15/04
CPCH02K11/00H02K15/04H02K21/22
Inventor 疋田贵彦金光宪太郎土屋阳介
Owner DENSOTRIM CO LTD