Pressing device and method of full-automatic magnetic powder molding press

A magnetic powder, fully automatic technology, applied in the field of the pressing device of the automatic magnetic powder molding press, can solve the problems of low qualified rate of magnet blank molding, narrow particle diameter distribution, and lack of precise and rigorous elaboration.

Active Publication Date: 2017-03-22
上海平野磁气有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the small diameter of the magnetic powder particles and the relatively narrow distribution range of the grain diameter, after the magnet blank made by the ordinary pressing production method is out of the mold, springback tension will be generated inside the magnet blank; or due to springback The tension is released too quickly, and the particle density is inconsistent, resulting in uneven density, which makes the magnet blank have hidden dangers of internal cracks; the biggest disadvantage is: the qualified rate of the pressed magnet blank is low (easy to crack and scrap); The molded magnet blank has hidden dangers of cracks due to the inconsistent density of internal particles, and it is easy to crack and be scrapped during sintering; the finished product made of it seriously affects the overall magnetic pe

Method used

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  • Pressing device and method of full-automatic magnetic powder molding press
  • Pressing device and method of full-automatic magnetic powder molding press
  • Pressing device and method of full-automatic magnetic powder molding press

Examples

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Example Embodiment

[0040] Example one

[0041] See figure 1 , The present invention discloses a pressing device of a fully automatic magnetic powder powder molding press, which includes a pressure frame, the two ends of the pressure frame are the frame top plate and the frame table panel respectively, and also includes an upper mold micro-release pressure keeping Device, lower mold device and guide pillar frame transmission mechanism;

[0042] The upper mold micro-release pressure holding device includes an upper template 02 and a pressure holding installation module 03; the upper template 02 is provided with an upper template cavity with a downward opening, and a sensor 10 is arranged in the upper template cavity; The press-mounting module 03 has a stepped cavity that penetrates up and down. The lower part of the stepped cavity is encapsulated with a mounting plate 13, and a guide pin 11 and a spring are slidably embedded in the stepped cavity; the spring 12 is sleeved on the guide pin 11, the uppe...

Example Embodiment

[0058] Example two

[0059] See Figure 2 to Figure 5 , A method for manufacturing a magnet blank capable of controlling the holding pressure and the micro-release of the pressure, which includes the steps of manufacturing the magnet blank by using the pressing device of the above-mentioned fully automatic magnetic powder powder molding press.

[0060] Further, it includes the steps of secondary pressure maintaining and tertiary pressure release; specifically, first, under the control of the automated PCL program, the switch button of the control box is activated, and under the action of the power source of the lower cylinder 09, the lower template 06 carries the lower female The mold 16 rises, and the lower mold core rod 17 is released to form the required mold cavity depth; secondly, a quantitative magnetic powder is added to the cavity of the lower female mold 16 through an automatic feeding device, and the magnetic powder is arranged in polarity under the radiation of a set mag...

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Abstract

The invention discloses a pressing device and method of a full-automatic magnetic powder molding press. The pressing device comprises a pressure rack, wherein two ends of the pressure rack are respectively a rack top plate and a rack tabletop plate; the pressing device further comprises an upper mold trace releasing pressure retention device, a lower mold device and a guide column frame transmission mechanism; the upper mold trace releasing pressure retention device comprises an upper template and a pressure retention mounting module; the upper template is provided with an upper template cavity with a downward opening; a sensor is arranged in the upper template cavity; the pressure retention mounting module is provided with a steplike cavity which runs through in the vertical direction; a mounting plate is encapsulated at the lower part of the steplike cavity; and a guide mandril and a spring are embedded in the steplike cavity in a sliding manner. The pressing device of the full-automatic magnetic powder molding press realizes real-time monitoring and control for the whole molding process of a magnet blank; and when the pressing device is applied to a magnet blank manufacturing method provided by the invention, the springback tension in the magnetic blank can be effectively reduced or eliminated, so that the molding qualification rate of the magnet blank is increased.

Description

technical field [0001] The invention belongs to the technical field of magnetic powder molding, and in particular relates to a pressing device and method of a fully automatic magnetic powder molding press. Background technique [0002] The pressing device of the automatic magnetic powder powder molding press is mainly used to press the magnetic powder into a magnet blank; in recent years, various rare earth NdFeS powders are pressed, sintered, sliced, and ground in a specific magnetic field to produce crystalline rare earth alloys. Oriented magnets are widely used in motors in the motor field, speakers in the electro-acoustic industry, and other electrical devices such as automobiles, and the link of magnet blank pressing and manufacturing is particularly important; in order to achieve precision molding of magnet blanks, the problems that must be solved Yes: In the process of magnetic powder pressing, in order to reduce or eliminate the rebound tension inside the pressed mag...

Claims

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Application Information

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IPC IPC(8): B22F3/03
CPCB22F3/003B22F3/03
Inventor 吕振
Owner 上海平野磁气有限公司
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