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A layer structure erosion resistant rubber lining

An erosion-resistant, layer-structured technology, applied in the direction of rubber layered products, layered products, synthetic resin layered products, etc., can solve the problems of difficulty in making wear-resistant pipes, and can not be repaired by replacement, achieve good interfacial adhesion, improve Toughness, effect of improving surface properties

Inactive Publication Date: 2018-07-17
LUOYANG INST OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In order to solve the problems in the prior art that the wear-resistant pipeline is difficult to manufacture and that problems can only be replaced but cannot be repaired, the invention provides a layered structure corrosion-resistant rubber lining. By setting the rubber lining in the pipeline, it greatly enhances the Corrosion resistance of the pipe

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] An erosion-resistant rubber lining with a layer structure, the rubber lining includes a rubber base layer bonded to the inner surface of the pipeline and a surface wear-resistant layer bonded to the rubber base layer, and the thickness of the surface wear-resistant layer is 1 / of the thickness of the rubber base layer 4; according to the weight ratio, the rubber base layer consists of 40 parts of aramid rubber, 10 parts of nylon fiber, 1 part of vulcanizing agent, 3 parts of accelerator, 7 parts of carbon black, 2 parts of barium sulfate and 1 part of Aluminum oxide fine powder is mixed at 110°C; the surface wear-resistant layer consists of 30 parts of nylon fiber, 10 parts of fluororubber, 2 parts of carbon fiber, 2 parts of vulcanizing agent, 5 parts of carbon black, 1 part of alumina micropowder, 1 part of silicon carbide micropowder, 0.8 part of titanium dioxide powder and 4 parts of reinforcing agent are mixed at 120°C. The reinforcing agent consists of 4 parts of s...

Embodiment 2

[0025] An erosion-resistant rubber lining with a layer structure, the rubber lining includes a rubber base layer bonded to the inner surface of the pipeline and a surface wear-resistant layer bonded to the rubber base layer, and the thickness of the surface wear-resistant layer is 1 / of the thickness of the rubber base layer 2; according to the weight ratio, the rubber base layer consists of 50 parts of aramid rubber, 20 parts of nylon fiber, 3 parts of vulcanizing agent, 4 parts of accelerator, 9 parts of carbon black, 3 parts of barium sulfate and 2 parts Aluminum oxide powder is mixed at 130°C; the surface wear-resistant layer consists of 40 parts of nylon fiber, 15 parts of fluororubber, 4 parts of carbon fiber, 3 parts of vulcanizing agent, 7 parts of carbon black, 2 parts of alumina micropowder, 2 parts of silicon carbide micropowder, 1 part of titanium dioxide powder and 6 parts of reinforcing agent are mixed at 140°C. The reinforcing agent consists of 5 parts of sepioli...

Embodiment 3

[0031] An erosion-resistant rubber lining with a layer structure, the rubber lining includes a rubber base layer bonded to the inner surface of the pipeline and a surface wear-resistant layer bonded to the rubber base layer, and the thickness of the surface wear-resistant layer is 1 / of the thickness of the rubber base layer 3; according to the weight ratio, the rubber base layer consists of 45 parts of aramid rubber, 15 parts of nylon fiber, 2 parts of vulcanizing agent, 3.5 parts of accelerator, 8 parts of carbon black, 2.5 parts of barium sulfate and 1.5 parts Aluminum oxide powder is mixed at 120°C; the surface wear-resistant layer consists of 35 parts of nylon fiber, 12.5 parts of fluororubber, 3 parts of carbon fiber, 2.5 parts of vulcanizing agent, 6 parts of carbon black, 1.5 parts of alumina micropowder, 1.5 parts of silicon carbide micropowder, 0.9 part of titanium dioxide powder and 5 parts of reinforcing agent were kneaded at 130°C. The reinforcing agent consisted o...

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PUM

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Abstract

The invention discloses a layer structure corrosion resisting rubber lining. The rubber lining comprises a rubber base layer bonded to the inner surface of a pipeline, and a surface abrasion resisting layer bonded to the rubber base layer. The thickness of the surface abrasion resisting layer is 1 / 4-1 / 2 of the thickness of the rubber base layer. Strengthening powder composed of sepiolite fluff, nano zinc powder and ethyl orthosilicate is added in the surface abrasion resisting layer, and therefore the surface abrasion resisting layer has excellent abrasion resisting performance, scouring resisting performance and corrosion resisting performance. When the strengthening powder is prepared, due to the fact that the sepiolite fluff has a very large inner surface area, the structure of one part of sepiolite fluff can be damaged under the action of ultrasonic waves, and accordingly silicon dioxide and zinc acetate generated through hydrolysis of the ethyl orthosilicate can directly enter the interior of the sepiolite fluff, the surface character of the silicon dioxide and the physical performance of the sepiolite fluff are improved, accordingly when the strengthening powder and rubber are mixed, the strengthening powder can be sufficiently combined with the rubber, and accordingly the abrasion resisting performance and the corrosion resisting performance of the rubber are greatly improved.

Description

technical field [0001] The invention belongs to the lining material used in the field of pipeline fluid transportation, in particular to a layer structure corrosion-resistant rubber lining. Background technique [0002] A pipeline is a device used to transport gas, liquid or fluid with solid particles connected by pipes, pipe connectors and valves. Usually, after the fluid is pressurized by blowers, compressors, pumps and boilers, it flows from the high-pressure part of the pipeline to the low-pressure part, and it can also be transported by the pressure or gravity of the fluid itself. During the transportation process, the fluid in the pipeline will cause scour and wear to the inner wall of the pipeline, which will cause problems such as wear of the pipeline after a long period of use. In actual industrial production, pipes with high wear resistance are often used in special occasions, such as polymer wear-resistant pipes, rare earth alloy pipes, etc., but the existing wea...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F16L11/12F16L9/14F16L57/06F16L58/04F16L55/02B32B33/00B32B1/08B32B25/10B32B25/14B32B27/02B32B27/34
CPCB32B1/08B32B5/02B32B25/10B32B33/00B32B2262/0261F16L9/14F16L11/12F16L55/02F16L57/06F16L58/04
Inventor 郭福全范玥路向明王洋张晓丽丁敏李昆许李东海李亚超张炎斌魏风军郝会霞闫新亮王淑娟刘灿穆琳瑛
Owner LUOYANG INST OF SCI & TECH