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Numerically-controlled machine tool energy consumption data test and analysis device and method

A technology of numerical control machine tools and energy consumption data, which is applied in the direction of program control, computer control, general control system, etc., can solve the problems of difficulty in accurately measuring the electric power of numerical control machine tools and high price, and achieve moderate price, high safety and small measurement error Effect

Pending Publication Date: 2018-01-12
NORTHWESTERN POLYTECHNICAL UNIV +1
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  • Description
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AI Technical Summary

Problems solved by technology

Ordinary simple power meter is suitable for measuring the electric power near the power frequency, but it is difficult to accurately measure the electric power of CNC machine tools after frequency conversion
High-end power analyzers have a wide measurement frequency range (0.1Hz-1MHz), but are expensive, up to hundreds of thousands of yuan per unit

Method used

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  • Numerically-controlled machine tool energy consumption data test and analysis device and method
  • Numerically-controlled machine tool energy consumption data test and analysis device and method
  • Numerically-controlled machine tool energy consumption data test and analysis device and method

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Embodiment Construction

[0027] Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.

[0028] In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Orientation indicated by rear, left, right, vertical, horizontal, top, bottom, inside, outside, clockwise, counterclockwise, etc. The positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than ...

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Abstract

The invention provides a numerically-controlled machine tool energy consumption data test and analysis device and method and belongs to the technical field of energy consumption test. An energy consumption data acquisition device can be used for testing power and energy consumption of a numerically-controlled machine tool in real time through simple operation. The technical scheme includes that the energy consumption data acquisition device comprises circuit boards, current sensors, voltage sensors, precision resistors, a socket, data acquisition cards, a sensor power supply, an external casing and a computer; circuits connected with the current sensors, the voltage sensors, the precision resistors and the sensor power supply are used for testing current and voltage of the numerically-controlled machine tool, the data acquisition cards and the external casing are used for acquiring data of tested current and voltage, and the computer can be used for processing the acquired data to acquire real-time energy consumption data of the machine tool and storing the real-time energy consumption data in a database. The energy consumption acquisition device is high in sampling frequency, large in test range, high in test precision, moderate in price, simple in structure, convenient in use, capable of monitoring power and energy consumption of various machine tools and wide in applicationprospect in terms of low carbon and energy consumption.

Description

technical field [0001] The invention discloses a device and method for testing and analyzing energy consumption data of a numerically controlled machine tool, belonging to the technical field of energy consumption testing. Background technique [0002] As the basis of all mechanical processing and manufacturing, CNC machine tools consume a lot of electric energy. Accurately calculating the energy consumption of machine tools in the machining process is of great significance and is the first step to realize low-carbon manufacturing. [0003] The CNC machine tool spindle system and each feed system are usually equipped with frequency converters to adjust the speed of the spindle and feed system by changing the voltage and current frequency. The frequency range of the input current of the frequency converter is very wide, which exceeds the measurement range of the power frequency, and the three-phase current is often unbalanced and contains a large number of harmonic components...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/4062
Inventor 张映锋杨嘉豪吕景祥杨海东
Owner NORTHWESTERN POLYTECHNICAL UNIV
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