Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Sand mixing technology for water jacket core in diesel engine cylinder cover casting blank

A technology for casting blanks and diesel engines, which is used in manufacturing tools, casting molding equipment, casting molds, etc., can solve the problems of water jacket cavity sticking sand and other problems, achieve good cleaning effect, and eliminate iron-clad sand problems.

Inactive Publication Date: 2018-02-16
ZICHAI POWER CO LTD
View PDF5 Cites 7 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The technical problem to be solved by the present invention is: to provide a method to improve the water cooling effect of the cylinder head, the large and small water jacket cavities are cleaned and smooth, which can solve the problem of sand sticking in the large and small water jacket cavities of the cylinder head, and completely eliminate the internal iron ladle Sand Mixing Technology of Water Jacket Core in Diesel Engine Cylinder Head Casting Blank with Sand Problem

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] The sand mixing process of the water jacket core in the casting blank of the diesel engine cylinder head according to the present invention is characterized in that the following steps are taken:

[0020] ① Weigh 50 parts of pearl sand, 25 parts of chromite sand, and 25 parts of quartz sand, and pour them into the molding sand mixing mixer for stirring, so that the above sands are mixed evenly;

[0021] ② Weigh the furan resin according to 2% of the mass of the sand after the above mixing, and weigh p-toluenesulfonic acid according to 80% of the mass of the furan resin;

[0022] ③Pour the weighed p-toluenesulfonic acid into the molding sand mixer and stir;

[0023] ④ Pour the weighed furan resin into the molding sand mixer and stir. After the sand, resin and acid are evenly mixed, take it out with a sand bucket and prepare to make cores.

Embodiment 2

[0025] ① Weigh 45 parts of pearl sand, 20 parts of chromite sand, and 20 parts of quartz sand, and pour them into the molding sand mixing mixer for stirring, so that the above sands are mixed evenly;

[0026] ② Weigh the furan resin according to 1% of the mass of the sand after the above mixing, and weigh p-toluenesulfonic acid according to 75% of the mass of the furan resin;

[0027] ③Pour the weighed p-toluenesulfonic acid into the molding sand mixer and stir;

[0028] ④ Pour the weighed furan resin into the molding sand mixer and stir. After the sand, resin and acid are evenly mixed, take it out with a sand bucket and prepare to make cores.

Embodiment 3

[0030] ① Weigh 55 parts of pearl sand, 30 parts of chromite sand, and 30 parts of quartz sand, and pour them into the molding sand mixing mixer for stirring, so that the above sands are mixed evenly;

[0031] ② Weigh the furan resin according to 3% of the mass of the sand after the above mixing, and weigh p-toluenesulfonic acid according to 85% of the mass of the furan resin;

[0032] ③Pour the weighed p-toluenesulfonic acid into the molding sand mixer and stir;

[0033] ④ Pour the weighed furan resin into the molding sand mixer and stir. After the sand, resin and acid are evenly mixed, take it out with a sand bucket and prepare to make cores.

[0034] For the particle size matching of various sands in the above-mentioned embodiments, the pearl sand and chromite sand adopt a particle size of 70 / 140 mesh, and the quartz sand adopts a particle size of 40 / 70 mesh.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention is mainly applied to the technical field of diesel engine cylinder covers and particularly relates to a sand mixing technology for a water jacket core in a diesel engine cylinder cover casting blank. The sand mixing technology is characterized by comprising the following steps that firstly, 45 parts to 55 parts of ceramsite, 20 parts to 30 parts of chromite sand and 20 parts to 30 parts of quartz sand are weighed and mixed, and the above sand is evenly mixed; secondly, furan resin accounting for 1% to 3% of the mass of the above mixed sand is weighed, and para-toluenesulfonic acid accounting for 75% to 85% of the mass of the furan resin is weighed; thirdly, the weighed para-toluenesulfonic acid is poured into a molding sand mixing stirring machine to be stirred; and fourthly,the weighed furan resin is poured into the molding sand mixing stirring machine to be stirred, after the sand, the resin and the acid are evenly mixed, and the mixture is received through a sand hopper and is used for make preparation to forge the core. By means of the improvement on the sand mixing technology, the cleaning effect of a large water jacket cavity and a small water jacket cavity ofa cylinder cover is good, and the problem of sand sticking of the large water jacket cavity and the small water jacket cavity is solved. The problem that sand is wrapped in iron of the interior is completely solved.

Description

technical field [0001] The invention relates to a sand mixing process for a water jacket core in a casting blank of a cylinder head of a diesel engine, which is mainly used in the technical field of the cylinder head of a diesel engine. Background technique [0002] At present, the casting blanks of large marine diesel engine cylinder heads are mostly made of nodular cast iron and vermicular graphite cast iron, and resin sand is used for manual molding. When the large and small water jacket sand cores of the cylinder head are made of ordinary quartz sand, large and small water jackets are prone to occur after the blank is cleaned. Cavity sticky sand defects, and some places even have serious iron-clad sand phenomenon, which hinders or even blocks the water stringing effect of the cylinder head. At present, the improvement of water jacket core in China is mainly to improve the sand core into hot core box coated sand to increase sand strength and anti-sintering ability, but th...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B22C1/02B22C1/22
CPCB22C1/02B22C1/224
Inventor 桑伟李兆军杨承雁贾志明韩小伟曹澍
Owner ZICHAI POWER CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products