Auto part quality detection method based on shape match

A quality inspection method and spare parts technology, applied in the field of image processing, can solve problems such as low detection efficiency, low detection quality, and many personnel, and achieve the effect of facilitating subsequent inspections

Inactive Publication Date: 2018-04-06
北京得华机器人技术研究院有限公司
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  • Abstract
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AI Technical Summary

Problems solved by technology

[0003] From the perspective of the automobile market, at present, domestic small and medium-sized enterprises mainly rely on manual inspection, which is time-consuming and labor-intensive and may miss inspection. In view of the above-mentioned situation in the domestic automobile industry, the research and development of the auto parts visual inspection system is to solve the problems of low inspection efficiency, large number of personnel, and Detection of low quality issues

Method used

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  • Auto part quality detection method based on shape match
  • Auto part quality detection method based on shape match
  • Auto part quality detection method based on shape match

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Embodiment Construction

[0052] Such as figure 1 As shown, a kind of quality inspection method based on shape matching of auto parts of the present invention realizes steps as follows:

[0053] Step 1. Use industrial cameras to collect images of auto parts through network communication;

[0054] Step 2. Determine whether it is necessary to create a contour library, if necessary, proceed to step 3, otherwise go to step 4;

[0055]Step 3, intercepting the image of the detection object in the image of the auto parts, extracting the contour of the detection object based on the two-dimensional edge extraction method, and using the contour image of the detection object to create a shape matching template library for the auto parts;

[0056] The outline of the detection object is extracted based on the two-dimensional edge extraction method, and the specific process is as follows:

[0057] (31) The image function is represented by f(r,c), and the gradient vector of the image is calculated as:

[0058] ...

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Abstract

The invention relates to an auto part defect recognition method based on similarity match. The method has functions of detecting a leakage welding point, a leakage small part, a leakage nut and a leakage punching hole on the auto parts, and the detection objects are a welding point, a small part, a nut and a punching hole. The method comprises realization steps: firstly, an auto part image is acquired, and whether a template library needs to be built is judged; then, a detection area is captured on the acquired image, and image preprocessing is carried out on the area; then, template images ina detection object template library are traversed, the template images and the image after pre-processing are subjected to scanning and similarity contrast, a contrast result is saved to a cue map, and all information of the detection objects is included in the cue map; and finally, contour detection processing is carried out on the cue map, a contour perimeter, a roundness and an area are used to select a detection object, the contour number and position information is acquired, and whether defects of a leakage welding point, a leakage small part, a leakage nut or a leakage punching hole exist on the auto part in the acquired image can be detected.

Description

technical field [0001] The invention relates to image processing technology, in particular to a quality inspection method for auto parts based on shape matching. Background technique [0002] A car is composed of tens of thousands of parts, including car body assembly parts and plastic parts, which account for a large proportion of the car. Automobile OEMs have very high requirements for the quality of their products. For distribution manufacturers, the key parts of the auto parts are required to have a pass rate of 100%, and other auto parts are basically required to reach 99.99%. For the first-tier suppliers, the requirements within 100ppm, and 200-400ppm for other secondary and tertiary suppliers. Therefore, whether the auto parts are qualified or not directly affects the automobile main engine factory, and the auto parts manufacturers must spend a lot of manpower on inspection and investigation. [0003] From the perspective of the automobile market, at present, domest...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06T7/00G06T5/40
Inventor 黄荣
Owner 北京得华机器人技术研究院有限公司
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