Intermediate-frequency welding machine for manufacturing steel grid plate and welding method

A steel grating and welding machine technology, applied in the field of steel grating manufacturing, can solve the problems of hindering the passage of transmission lines, large current loss, low efficiency, etc., and achieve the effects of reducing processing costs, improving work efficiency, and accurately controlling the magnitude of the current.

Pending Publication Date: 2018-05-04
太仓金硕智控设备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] In the existing technology, most of the spot welding used in the steel grating manufacturing process adopts traditional power frequency welding and intermediate frequency welding; the upper and lower poles of the electrode must bypass the product, and the greater the distance between the product, the greater the current loss; if In the automatic production line, the lower electrode will hinder the passage of the transmission line, so the method of using the upper and lower electrodes is inefficient and the current loss is large, especially when welding large products, the farther the electrodes are, the greater the current loss

Method used

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  • Intermediate-frequency welding machine for manufacturing steel grid plate and welding method
  • Intermediate-frequency welding machine for manufacturing steel grid plate and welding method
  • Intermediate-frequency welding machine for manufacturing steel grid plate and welding method

Examples

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Embodiment 1

[0054] Such as figure 1 As shown, an intermediate frequency welding machine for the manufacture of steel gratings includes a frame 1, the frame 1 supports a working surface 2, the Y-axis beam 3 is installed on the frame 1, and the Z-axis beam 4 passes through the Y-axis guide rail 11 is slidably installed on the Y-axis beam 3, and a power source is fixedly installed on the Z-axis beam 4, and the power source is connected to at least one welding electrode 5.

[0055] In this embodiment, a driving method for the welding electrode to move up and down is provided. The power source includes a transformer 6 and a cylinder 7. Both the transformer 6 and the cylinder 7 are fixedly installed on the Z-axis beam, and the welding electrode 5 is connected to On the cylinder 7 , the welding electrode 5 is electrically connected to the welding frequency electrode 8 , and the welding frequency electrode 8 is connected to a power source through a transformer 6 . The transformer 6 is used to ch...

Embodiment 2

[0060] This embodiment provides an intermediate frequency welding method using an intermediate frequency welding machine for steel grating manufacturing as in Embodiment 1, including the following steps:

[0061] Step 1: Prepare raw materials: Prepare a flat steel frame which is welded together by several flat steels and several horizontal bars of equal length. The flat steels are provided with a plurality of flat steel beams parallel to each other, and each flat steel beam Support grooves of the same shape and size are provided at several identical positions on one side edge;

[0062] Step 2: Prepare the fixture: prepare the fixture, and the fixture is provided with a limit groove corresponding to the outline of the flat steel frame described in step 1;

[0063] Step 3: Pre-installation: Install the flat steel frame described in step 1 into the corresponding limit groove on the fixture described in step 2, so that the outline of the flat steel frame matches the limit groove, ...

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Abstract

The invention provides an intermediate-frequency welding machine for manufacturing a steel grid plate and a welding method. The intermediate-frequency welding machine for manufacturing the steel gridplate comprises a framework (1), wherein a working surface (2) is supported by the framework (1); a Y-axis beam (3) is mounted on the framework (1); a Z-axis beam (4) is slidingly mounted on the Y-axis beam (3) through a Y-axis guide rail (11); the Z-axis beam (4) is fixedly provided with a power source; the power source is connected with at least one welding electrode (5). The intermediate-frequency welding machine for manufacturing the steel grid plate, provided by the invention, has the beneficial effects that the machining cost is reduced, the machining time is shortened, the production efficiency is improved and the equipment cost is low, so that the intermediate-frequency welding machine for manufacturing the steel grid plate is suitable for middle-size and small-size steel grid plate machining enterprises.

Description

technical field [0001] The invention relates to the technical field of steel grating manufacturing, in particular to an intermediate frequency welding machine and a welding method for steel grating manufacturing. Background technique [0002] Steel grating, also known as grid plate, is a kind of steel product that is cross-arranged with flat steel according to a certain spacing and cross bars, and welded into a square grid in the middle. Steel grating is mainly used as a gutter cover, steel structure Platform boards, steel ladder pedal boards, etc. Steel gratings have ventilation, lighting, heat dissipation, anti-skid, explosion-proof and other properties. At present, the production of steel gratings is mainly produced by large-scale professional welding equipment. When welding, spot welding is a commonly used one. Welding method. [0003] When the workpiece and the electrode are fixed, the resistance of the workpiece depends on its resistivity. Therefore, resistivity is a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K11/11B23K11/31B23K11/36B23K103/04
CPCB23K11/115B23K11/312B23K11/36
Inventor 乔晓林付劲丰
Owner 太仓金硕智控设备有限公司
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