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A method for surface modification of carbon fibers

A technology of surface modification and carbon fiber, which is applied in the direction of carbon fiber, fiber treatment, physical treatment, etc., can solve the problems of low interlayer shear strength of composite materials, decline of composite material interface performance, and decline of carbon fiber tensile strength, etc., to facilitate wetting Combine with the interface, improve the interface bonding force, and avoid the effect of greatly thickening

Active Publication Date: 2020-02-11
DONGHUA UNIV +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] (1) Carbon fiber has poor or incompatible compatibility with most thermoplastic resins
Epoxy resin sizing agents do not chemically react with these thermoplastic polymers, resulting in low interlaminar shear strength of their composites;
[0005] (2) The molding temperature of the thermosetting epoxy resin sizing agent is lower than 250°C. If the temperature exceeds 250°C, the epoxy resin sizing agent will degrade and generate gas, forming tiny micropores on the surface of the composite material, resulting in the failure of composite material molding;
[0006] (3) After the carbon fiber coated with epoxy resin sizing agent is reinforced with thermoplastic resin and used at high temperature for a long time, the interface often produces voids and delamination, resulting in a serious decline in the interface performance of the composite material
However, the ozone oxidation reaction is relatively severe, which seriously damages the carbon fiber itself, resulting in a decrease in the tensile strength of the carbon fiber itself, and secondly, the stability is difficult to control, the repeatability is relatively poor, and the operating flexibility is narrow.
[0013] In addition, there are a large number of hydroxyl groups and methylene groups on the surface of carbon fibers coated with thermosetting epoxy resin sizing agents, and the processing temperature of thermoplastic resins is higher than 250 ° C. If the carbon fibers are directly processed with thermoplastic resins, the surface of carbon fibers will not Stable groups and carbon chains will decompose to generate a large amount of gas, resulting in greatly reduced interfacial adhesion

Method used

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  • A method for surface modification of carbon fibers
  • A method for surface modification of carbon fibers
  • A method for surface modification of carbon fibers

Examples

Experimental program
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Effect test

Embodiment 1

[0045] A method for modifying the surface of carbon fibers. The polyacrylonitrile-based carbon fibers coated with an epoxy resin sizing agent are kept warm for 10 minutes in an oxidative atmosphere at 280° C., and the oxidative atmosphere is air.

[0046] The carbon fiber surface of the obtained surface coating epoxy resin sizing agent is rich in carboxyl groups, and the ratio of carboxyl groups to the surface C-C bond molar content is 8.62%. figure 1 shown.

[0047] The carbon fiber and nylon 66 film obtained after the above treatment were maintained at 280 ° C and 6.6 MPa for 40 minutes by lamination to prepare carbon fiber reinforced nylon 66 unidirectional composite laminates, and the interlayer shear was tested according to JC / T 773-2010. According to the shear strength (ILSS) data, the measured ILSS of low temperature oxidation treated carbon fiber / nylon 66 is 70.78MPa.

Embodiment 2

[0055] A method for surface modification of carbon fibers. The petroleum pitch-based carbon fibers coated with caprolactone-modified epoxy resin sizing agent are kept warm for 0.5 min in an oxidative atmosphere at 250° C., and the oxidative atmosphere is a nitrogen dioxide environment.

[0056] The surface of the obtained carbon fiber coated with the epoxy resin derivative sizing agent is rich in carboxyl groups, and the ratio of carboxyl groups to the molar content of C-C bonds on the surface is 9.45%.

Embodiment 3

[0058] A method for modifying the surface of carbon fibers. Coal tar pitch-based carbon fibers coated with vinyl unsaturated polyester resin sizing agents are kept for 15 minutes in an oxidative atmosphere at 350° C., and the oxidative atmosphere is a chlorine gas environment.

[0059] The surface of the prepared carbon fiber coated with the vinyl unsaturated polyester resin sizing agent is rich in carboxyl groups, and the ratio of carboxyl groups to the molar content of C-C bonds on the surface is 25.51%.

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Abstract

The invention relates to a method for modifying surface of carbon fiber. According to the invention, carbon fiber with the surface coated with a thermosetting resin sizing agent is subjected to low-temperature heat treatment, the surface coated with the thermosetting resin sizing agent of the carbon fiber contains a carboxyl group, the ratio of the carboxyl group to the surface C-C bond is 2-30%,the low temperature heat treatment is characterized in that insulation is carried out at the temperature of 250-350 DEG C for 0.5-15 min, the low temperature heat treatment is carried out under oxidizing atmosphere, the oxidizing atmosphere is mixed gas environment of oxidizing gas environment or oxidizing gas and inert gas, and the volume ratio of oxidizing gas in the mixed gas environment is greater than or equal to 5%. The modification method has the advantages of low heat treatment temperature, small energy consumption, and good processing effect, the processed surface obtains the carboxylgroup capable of reacting with a thermoplastic resin matrix, is in favor of chemical bonding of carbon fiber and the thermoplastic resin matrix, greatly increases the interface performance of carbonfiber and a thermoplastic matrix, and has application prospect.

Description

technical field [0001] The invention belongs to the field of carbon fiber modification and relates to a method for modifying the surface of carbon fiber. Background technique [0002] Because carbon fiber reinforced thermoplastic resin (CFRTP)-based composites have the advantages of fast molding, recyclability, easy repair, low cost, excellent ultimate fatigue resistance and simple storage conditions for prepregs, they are widely used in aerospace, automotive and sports and leisure fields. has been widely used. The rapid development of high-performance thermoplastic resins in recent years has also accelerated the development of CFRTP-based composites. [0003] Compared with carbon fiber reinforced thermosetting resin composite materials, the market share of CFRTP-based composite materials is still quite low, mainly because the carbon fiber raw materials used in thermoplastic resin composite materials are relatively limited. At present, most carbon fiber reinforced thermose...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D06M15/55D06M15/51D06M15/41D06M15/423D06M15/564D06M15/643D06M10/10D06M101/40
CPCD06M10/10D06M15/41D06M15/423D06M15/51D06M15/55D06M15/564D06M15/643D06M2101/40
Inventor 吕永根姚莉丽张为苏张锦财郭玉花
Owner DONGHUA UNIV